Test apparatus

• US 9,696,326 B2
• Filed: 11/05/2014
• Issued: 07/04/2017
• Est. Priority Date: 03/14/2008
• Status: Active Grant

• Current Assignee: Cheyney Design & Development Ltd.
• Original Assignee: Cheyney Design & Development Ltd.
• Inventors: Parmee, Richard John
• Primary Examiner(s): West, Paul
• Assistant Examiner(s): Shabman, Mark A
• Application Number:
  US14/533,844
• Publication Number:
  US 20150052967A1
• Time in Patent Office: 972 Days
• Field of Search: 7386491
• CPC Class Codes: G01N 2001/2893 Preparing calibration standards
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/278 Constitution of standards
• CPC Class Codes: G01N 23/04 and forming images of the material
• CPC Class Codes: G01N 35/00623 of instruments
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: G06Q 50/04 Manufacturing
• CPC Class Codes: Y02P 90/30 Computing systems specially adapted for manufacturing

Abstract

A test sample is provided for testing performance of measuring and monitoring equipment for production lines, for example for foodstuffs or pharmaceuticals, and in particular, contamination monitoring equipment employing X-rays and/or metal detectors to spot foreign bodies in packaged products. The test sample may comprise a laminated card enclosing a standardised test piece such as a metal particle of specified size. The card or other sample may bear at least one identification containing a barcode, readable by an optical scanner. To test the equipment, a card is placed on a product package passing through the equipment, the optical scanner reads the barcode to confirm that the correct test sample has been submitted, and the results for the test sample are recorded in a computer log. If the results do not match those expected from the particular test sample submitted, the equipment fails the test and requires recalibration or repair.

Claims

1. A test sample adapted to test correct operation of measuring and monitoring equipment of a production line, comprising a contaminant specimen including a contaminant or simulated contaminant and having at least one pre-selected property selected from composition, dimensions and mass, said test sample further comprising machine-readable identification identifying said test sample and corresponding to said pre-selected property of the contaminant specimen, wherein the test sample is co-locatable with a product passing along the production line, such that the test sample and said product pass together through the measuring and monitoring equipment.

2. The test sample as claimed in claim 1, wherein said identification is readable by an optical sensor.

3. The test sample as claimed in claim 1, wherein said identification comprises a barcode.

4. Measuring and monitoring equipment for a production line, comprising contamination monitoring equipment to determine a presence or absence of a preselected contaminant, means to report the determination of the presence or absence of said preselected contaminant, and means adapted to read identification of a test sample comprising a contaminant specimen including a contaminant or simulated contaminant and having at least one pre-selected property selected from composition, dimensions and mass, and comprising machine-readable identification identifying said test sample and corresponding to said pre-selected property of the contaminant specimen, when said test sample is submitted together with a product passing along the production line to the measuring and monitoring equipment so as to confirm correct operation of the measuring and monitoring equipment.

5. The measuring and monitoring equipment as claimed in claim 4, wherein said means adapted to read identification comprises an optical reader.

6. The measuring and monitoring equipment as claimed in claim 5, wherein said means adapted to read identification comprises a barcode reader.

7. The measuring and monitoring equipment as claimed in claim 4, further comprising means to alert an operator when a test sample is due to be passed through the measuring and monitoring equipment.

8. The measuring and monitoring equipment as claimed in claim 7, further comprising means to alert an operator which test sample from a range of available test samples to pass through the measuring and monitoring equipment.

9. The measuring and monitoring equipment as claimed in claim 8, provided with a schedule to define occasions when a test sample is due to be passed through the measuring and monitoring equipment and to define which test sample from the range of available test samples to pass on each said occasion.

10. The measuring and monitoring equipment as claimed in claim 9, adapted to compare an identity of a test sample determined from its machine-readable identification with an identity of the test sample due to be passed through the measuring and monitoring equipment as defined by the schedule.

11. A method for testing correct operation of measuring and monitoring equipment for a production line, said measuring and monitoring equipment comprising contamination monitoring equipment, comprising the steps of:

providing a test sample comprising a contaminant specimen including a contaminant or simulated contaminant and having at least one pre-selected property selected from composition, dimensions and mass, said test sample further comprising machine-readable identification identifying said test sample and corresponding to said pre-selected property of the contaminant specimen, providing measuring and monitoring equipment comprising means to read said identification, placing said test sample together with a product passing along the production line, submitting said test sample and said product together to said measuring and monitoring equipment, recording a response of said measuring and monitoring equipment to the test sample, reading the identification of the test sample to determine an identity of the test sample, and recording said identity of the test sample in association with said response.

12. The method as claimed in claim 11, wherein said identification comprises a barcode.

13. The method as claimed in claim 11, wherein said identification comprises data concerning at least one property of the test sample.

14. The method as claimed in claim 11, wherein said identification comprises data concerning at least one of a type, level and size of a contaminant that is represented by the test sample.

15. The method as claimed in claim 11, wherein said identification comprises data concerning a provenance of the test sample.

16. The method as claimed in claim 11, wherein said recording steps comprise making a record in electronic log file.

17. The method as claimed in claim 11, comprising the steps of providing a schedule for submitting pre-selected test samples, and comparing the identification of the test sample submitted with identification of a pre-selected test sample due to be submitted according to the schedule.

18. The method as claimed in claim 17, comprising the further step of alerting an operator and recording when the identification of the test sample submitted does not match the identification of the pre-selected test sample due to be submitted according to the schedule.

19. The method as claimed in claim 11, further comprising the step of comparing an actual equipment response for a submitted test sample to a predicted response based on a sample identity established by reading the identification of the submitted test sample.

20. The method as claimed in claim 19, comprising the further step of alerting an operator and recording when the actual equipment response for a submitted test sample does not match the predicted response based on a sample identity established by reading the identification of the submitted test sample.