Wall-mountable wireless remote control device

• US 9,699,870 B2
• Filed: 12/23/2014
• Issued: 07/04/2017
• Est. Priority Date: 12/27/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Spira, Joel S.
• Primary Examiner(s): Deberadinis, Robert
• Application Number:
  US14/580,353
• Publication Number:
  US 20150189726A1
• Time in Patent Office: 924 Days
• Field of Search: 307140
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 47/115 by determining the presence or movement of objects or living beings
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: H05B 47/195 the transmission using visible or infrared light
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A wall-mountable remote control device may be installed in place of an existing light switch and may be configured to transmit wireless signals to an electrical load device, such as a screw-in light-emitting diode (LED) lamp, to provide control of the electrical load device. The remote control device may comprise an air-gap switch adapted to be electrically coupled in series between a power source and the controllable light source, but may not comprise a bidirectional semiconductor switch for controlling the amount of power delivered to the electrical load device using a phase-control dimming technique. The remote control device may have a low-profile enclosure that is smaller than an enclosure of a standard dimmer switch, and thus may be easier to install in an electrical wallbox. The remote control device may comprise two parts including an air-gap switch device and a wireless communication device mounted to the air-gap switch device.

Claims

1. A wall-mountable remote control device for controlling an electrical load device adapted to receive power from an AC power source, the remote control device comprising:

an enclosure configured to be mounted inside of an electrical wallbox;

an air-gap switch located in the enclosure and adapted to be electrically coupled in series between the AC power source and the electrical load device;

an air-gap switch actuator configured to open and close the air-gap switch;

a user interface configured to receive an input;

a radio-frequency (RF) communication circuit configured to transmit an RF signal; and

a control circuit coupled to the user interface and the RF communication circuit, the control circuit configured to cause the RF communication circuit to transmit the RF signal in response to the input received by the user interface, the RF signal including a command for controlling the electrical load device.

2. The remote control device of claim 1, further comprising:

a yoke adapted to be mounted to the electrical wallbox and connected to the enclosure so as to locate the enclosure inside the electrical wallbox.

3. The remote control device of claim 2, further comprising:

a removable housing containing the control circuit and the RF communication circuit;

wherein the user interface comprises one or more buttons located in a front surface of the housing.

4. The remote control device of claim 3, wherein the yoke defines a mounting structure that is configured to releasably receive the housing, the user interface being located in front of an opening of the wallbox when the housing is received on the mounting structure.

5. The remote control device of claim 4, further comprising:

an energy storage element located inside of the housing and configured to generate a DC supply voltage from the AC power source to power the control circuit and the RF communication circuit.

6. The remote control device of claim 5, further comprising:

a power supply electrically coupled in series with the air-gap switch and located inside of the enclosure, the power supply configured to conduct a charging current through the electrical load device to generate the DC supply voltage across the energy storage element.

7. The remote control device of claim 6, wherein the power supply is electrically coupled to the energy storage element.

8. The remote control device of claim 7, wherein the mounting structure comprises pogo pins adapted to contact electrical contacts on the housing to electrically couple the power supply to the energy storage element.

9. The remote control device of claim 6, wherein the power supply is inductively coupled to the energy storage element.

10. The remote control device of claim 4, further comprising:

a battery located inside of the housing and configured to power the control circuit and the RF communication circuit.

11. The remote control device of claim 10, wherein the housing is configured to be removed from the mounting structure, the control circuit configured to subsequently cause the RF communication circuit to transmit the RF signal in response to the input received by the user interface when the housing is removed from the mounting structure.

12. The remote control device of claim 2, wherein the air-gap switch actuator is mechanically coupled to the air-gap switch to open and close the air-gap switch when the air-gap switch actuator is actuated by a user.

13. The remote control device of claim 12, wherein the yoke comprises openings configured to receive screws to facilitate mounting a faceplate to the yoke, and wherein the user interface is configured to protrude through an opening in the faceplate.

14. The remote control device of claim 13, wherein, when the faceplate is mounted to the yoke, the air-gap switch actuator is located behind the faceplate and is hidden from view.

15. The remote control device of claim 13, wherein, when the faceplate is mounted to the yoke, the air-gap switch actuator is configured to protrude past a lower edge of the faceplate and to be pulled down away from the faceplate to open the air-gap switch.

16. The remote control device of claim 12, wherein the air-gap switch actuator is configured to be pulled horizontally away from a bezel portion of the yoke to open the air-gap switch.

17. The remote control device of claim 12, wherein the air-gap switch actuator is configured to slide horizontally to open the air-gap switch.

18. The remote control device of claim 2, further comprising:

a bezel portion connected to the yoke, the yoke being located between the bezel portion and the enclosure;

wherein the user interface comprises one or more buttons located in a front surface of the bezel portion, the user interface being located in front of an opening of the electrical wallbox.

19. The remote control device of claim 18, further comprising:

a power supply electrically coupled in series with the air-gap switch and configured to conduct a charging current through the electrical load device to generate a DC supply voltage to power the control circuit and the RF communication circuit.

20. A load control system comprising:

an electrical load device adapted to receive power from an AC power source; and

a remote control device configured to be mounted to an electrical wallbox, the remote control device comprising;

an air-gap switch adapted to be substantially directly electrically coupled in series between the AC power source and the electrical load device to generate a load voltage across the electrical load device, wherein the load voltage is substantially undistorted from an AC line voltage produced by the AC power source;

a user interface configured to receive an input;

a radio-frequency (RF) communication circuit configured to transmit an RF signal; and

a control circuit coupled to the user interface and the RF communication circuit and configured to cause the RF communication circuit to transmit the RF signal directly to the electrical load device in response to the input received by the user interface;

wherein the electrical load device is configured to adjust an amount of power consumed by the electrical load device solely in response to the RF signal.

21. The load control system of claim 20, wherein the remote control device comprises an air-gap switch device and a wireless communication device that contains the control circuit and the RF communication circuit, the user interface comprising one or more buttons located in a front surface of the wireless communication device, the air-gap switch device including an enclosure containing the air-gap switch and a yoke configured to be mounted to the electrical wallbox so as to locate the enclosure inside of the electrical wallbox, the yoke defining a mounting structure that is configured to releasably receive the wireless communication device.

22. The load control system of claim 21, wherein the wireless communication device comprises an energy storage element configured to generate a DC supply voltage from the AC power source to power the control circuit and the RF communication circuit, the air-gap switch device comprising a power supply electrically coupled in series with the air-gap switch and configured to conduct a charging current through the electrical load device to generate the DC supply voltage across the energy storage element.

23. The load control system of claim 21, wherein the wireless communication device further comprises at least one battery to power the control circuit and the RF communication circuit.

24. The load control system of claim 20, wherein the remote control device comprises:

an enclosure in which the air-gap switch is located;

a yoke connected to the enclosure and configured to be mounted to the electrical wallbox so as to locate the enclosure inside of the electrical wallbox;

a bezel portion connected to the yoke, the yoke being located between the bezel portion and the enclosure, the user interface comprising one or more buttons located in a front surface of the bezel portion; and

a power supply located inside the enclosure and electrically coupled in series with the air-gap switch, the power supply configured to conduct a charging current through the electrical load device to generate a DC supply voltage to power the control circuit and the RF communication circuit.

25. An air-gap switch device for use in a load control system for controlling an amount of power delivered from an AC power source to an electrical load device, the load control system comprising a wireless communication device, the air-gap switch device comprising:

a yoke portion configured to be mounted to an electrical wallbox;

an enclosure connected to the yoke portion in such a way as to be located inside of the wallbox when the yoke portion is mounted to the wallbox;

an air-gap switch located inside of the enclosure and adapted to be electrically coupled in series between the AC power source and the electrical load device; and

an air-gap switch actuator mechanically coupled to the air-gap switch and configured to be actuated by a user to open and close the air-gap switch;

wherein the yoke portion defines a mounting structure that is configured to releasably receive the wireless communication device.