Conveyor dishwasher and method for operating a conveyor dishwasher

• US 9,700,195 B2
• Filed: 04/04/2012
• Issued: 07/11/2017
• Est. Priority Date: 04/15/2011
• Status: Active Grant

• Current Assignee: Premark FEG LLC (Illinois Tool Works Inc.)
• Original Assignee: Premark FEG LLC (Illinois Tool Works Inc.)
• Inventors: Disch, Harald, Padtberg, Klaus
• Primary Examiner(s): Kornakov, Michael
• Assistant Examiner(s): CAMPBELL, NATASHA N.
• Application Number:
  US14/111,605
• Publication Number:
  US 20140034088A1
• Time in Patent Office: 1,924 Days
• CPC Class Codes: A47L 15/241 the dishes moving in a horizontal plane
• CPC Class Codes: A47L 15/4219 Water recirculation A47L15/0078 takes precedence
• CPC Class Codes: A47L 15/4236 Arrangements to sterilize or disinfect dishes or washing liquids A47L15/4234 takes precedence
• CPC Class Codes: A47L 15/4291 Recovery arrangements, e.g. for the recovery of energy or water

Abstract

A conveyor dishwasher has at least one wash zone, at least one final rinse zone, and conveyor apparatus. In order to reduce the consumption of disinfection chemical and energy, but to nevertheless maintain a desired final rinse result, the final rinse liquid which is sprayed in the final rinse zone has a metered disinfection chemical, and at least one additional final rinse zone arranged downstream of the final rinse zone provided for spraying fresh water without a disinfection chemical onto the washware to be treated. The at least one additional final rinse zone has an associated collection device for collecting liquid which is sprayed in the additional final rinse zone. Furthermore, a liquid transfer system is provided, it being possible to supply the liquid which is collected in the collection device directly to the wash zone by means of said liquid transfer system.

Claims

1. A conveyor dishwasher having at least one wash zone and at least one final rinse zone which is arranged downstream of the at least one wash zone, and having a conveyor apparatus for conveying washware through the at least one wash zone and the at least one final rinse zone, with a final rinse liquid which is sprayed onto the washware to be treated in the at least one final rinse zone having a metered disinfection chemical, and with at least one additional final rinse zone which is arranged downstream of the at least one final rinse zone as seen in a conveying direction being provided for spraying fresh water without a disinfection chemical onto the washware to be treated;

characterized

in that the at least one final rinse zone has an associated collection device for collecting liquid which is sprayed in the at least one final rinse zone;

in that the at least one additional final rinse zone has an associated collection device for collecting liquid which is sprayed in the at least one additional final rinse zone, wherein the collection device associated with the at least one additional final rinse zone is separate from the collection device associated with the at least one final rinse zone, wherein the collection device associated with the at least one additional final rinse zone is not connected to deliver liquid for spraying in the at least one final rinse zone; and

in that a liquid transfer system is provided, it being possible to supply the liquid which is collected in the collection device of the at least one additional final rinse zone directly to the at least one wash zone by means of said liquid transfer system, or it being possible to supply the liquid which is collected in the collection device of the at least one additional final rinse zone directly to a wastewater outlet of the conveyor dishwasher by means of said liquid transfer system, in either case such that the liquid collected in the collection device of the at least one additional final rinse zone bypasses the collection device of the at least one final rinse zone in order to avoid diluting liquid in the collection device of the at least one final rinse zone.

2. The conveyor dishwasher as claimed in claim 1, with the collection device which is associated with the at least one additional final rinse zone being in the form of a tank or collection container and being arranged with respect to final rinse nozzles which are associated with the additional final rinse zone in such a way that the liquid which is sprayed in the at least one additional final rinse zone flows into the collection device due to the force of gravity and is collected there.

3. The conveyor dishwasher as claimed in claim 1, with the liquid transfer system having a bypass line which is or can be connected at one end to the collection device which is associated with the at least one additional final rinse zone and at the other end to a wash tank which is associated with the at least one wash zone.

4. The conveyor dishwasher as claimed in claim 3, with the liquid transfer system having at least one pump with which the liquid which is collected in the collection device which is associated with the at least one additional final rinse zone can be supplied to the wash tank which is associated with the at least one wash zone via the bypass line.

5. The conveyor dishwasher as claimed in claim 4, it being possible to actuate the at least one pump by means of a control device in such a way that the liquid which is collected in the collection device which is associated with the at least one additional final rinse zone is supplied continuously or at prespecified or prespecifiable times or events to the wash tank which is associated with the at least one wash zone via the bypass line.

6. The conveyor dishwasher as claimed in claim 1, with the liquid transfer system having an outlet line which is or can be connected at one end to the collection device which is associated with the at least one additional final rinse zone and at the other end to a wastewater outlet of the conveyor dishwasher.

7. The conveyor dishwasher as claimed in claim 6, it being possible for the outlet line to be connected to the wastewater outlet of the conveyor dishwasher via a valve, it being possible for the valve to be actuated by means of a control device in such a way that the liquid which is collected in the collection device which is associated with the at least one additional final rinse zone is supplied continuously or at prespecified or prespecifiable times or events to the wastewater outlet of the conveyor dishwasher via the outlet line.

8. The conveyor dishwasher as claimed in claim 1, with at least one pre-rinse zone being provided, upstream of the at least one final rinse zone and downstream of the at least one wash zone as seen in the conveying direction, for spraying the liquid which is collected in the collection device which is associated with the at least one final rinse zone onto the washware to be treated.

9. The conveyor dishwasher as claimed in claim 1, with a metering device being provided for metering a disinfection chemical into the liquid which is to be sprayed in the at least one final rinse zone in such a way that the liquid contains a predefinable or predefined minimum concentration of disinfection chemicals which depends on the type of metered disinfection chemical.

10. The conveyor dishwasher as claimed in claim 8, with a metering device also being provided for metering a disinfection chemical into the liquid which is sprayed in the at least one final rinse zone and which is to be sprayed in the at least one pre-rinse zone and/or for metering a disinfection chemical into the liquid which is to be sprayed in the at least one final rinse zone in such a way that the liquid which is sprayed in the at least one final rinse zone and the liquid which is sprayed in the at least one pre-rinse zone have a predefinable or predefined minimum concentration of disinfection chemicals which depends on the type of metered disinfection chemical.

11. The conveyor dishwasher as claimed in claim 10, with the disinfection chemical containing chlorine dioxide, sodium hypochlorite, ozone, iodine or ammonium.

12. The conveyor dishwasher as claimed in claim 1, with the liquid which is sprayed in the at least one wash zone being at a temperature of less than 60°

C., and/or with the liquid which is sprayed in the at least one final rinse zone being at a temperature of less than 60°

C.

13. The conveyor dishwasher as claimed in claim 12, with the liquid which is sprayed in the at least one additional final rinse zone being at a temperature which is equal to or greater than the temperature of the liquid which is sprayed in the at least one final rinse zone.

14. The conveyor dishwasher as claimed in claim 1, with the liquid which is sprayed in the at least one additional final rinse zone being at a temperature of greater than 60°

C. and the liquid which is sprayed in the at least one final rinse zone being at a temperature of less than 60°

C.

15. The conveyor dishwasher as claimed in claim 1, with the liquid which is sprayed in the at least one additional final rinse zone being demineralized, fresh water.

16. The conveyor dishwasher as claimed in claim 1, with a sensor device being provided for detecting the type of washware to be treated in the conveyor dishwasher, and with a control device also being provided, said control device being designed to connect or disconnect the at least one additional final rinse zone as a function of the type of washware detected.

17. A method for operating a conveyor dishwasher in which method the washware to be cleaned is conveyed through at least one wash zone and at least one final rinse zone with the aid of a conveyor apparatus, with the at least one final rinse zone being arranged downstream of the at least one wash zone as seen in a conveying direction of the washware which is conveyed using the conveyor apparatus, and with final rinse liquid being sprayed onto the washware to be treated in the at least one final rinse zone, with a disinfection chemical being added in a metered manner to the final rinse liquid which is sprayed in the at least one final rinse zone, and with the washware which is treated in the at least one final rinse zone then being conveyed through at least one additional final rinse zone in which fresh water without a disinfection chemical is sprayed onto the washware,

characterized

in that the liquid which is sprayed in the at least one final rinse zone is collected in a first collection device which is associated with the at least one final rinse zone;

in that the liquid which is sprayed in the at least one additional final rinse zone is collected by a second collection device which is associated with the at least one additional final rinse zone, the second collection device separate from the first collection device, wherein the second collection device is not connected to deliver liquid for spraying in the at least one final rinse zone; and

in that the liquid which is collected in the second collection device is supplied directly to the at least one wash zone or to a wastewater outlet of the conveyor dishwasher in order to bypass the first collection device and avoid diluting liquid in the first collection device.

18. A conveyor dishwasher having at least one wash zone and at least one downstream final rinse zone, and a conveyor apparatus for conveying washware through the at least one wash zone and the at least one final rinse zone, with final rinse liquid that is sprayed onto washware to be treated in the at least one final rinse zone having a metered disinfection chemical, and with at least one additional final rinse zone arranged downstream of the at least one final rinse zone and being provided for spraying fresh water without a disinfection chemical onto the washware to be treated;

wherein

the at least one final rinse zone has an associated collection device for collecting liquid which is sprayed in the at least one final rinse zone and to supply the collected liquid to one or more spray nozzles for spraying on washware;

the at least one additional final rinse zone has an associated collection device for collecting liquid which is sprayed in the at least one additional final rinse zone, wherein the collection device associated with the at least one additional final rinse zone is separate from the collection device associated with the at least one final rinse zone, wherein the collection device associated with the at least one additional final rinse zone is not connected to deliver liquid for spraying in the at least one final rinse zone; and

a liquid transfer system is provided for supplying the liquid which is collected in the collection device of the at least one additional final rinse zone directly to (i) the at least one wash zone or (ii) a wastewater outlet of the conveyor dishwasher, such that the liquid collected in the collection device of the at least one additional final rinse zone bypasses the collection device of the at least one final rinse zone in order to avoid diluting liquid in the collection device of the at least one final rinse zone.