Method and apparatus for pre-forming a high tibial osteotomy

• US 9,700,414 B2
• Filed: 12/22/2014
• Issued: 07/11/2017
• Est. Priority Date: 12/19/2012
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Maxson, William, Gupta, Gautam
• Primary Examiner(s): Schillinger, Ann
• Application Number:
  US14/579,583
• Publication Number:
  US 20150148904A1
• Time in Patent Office: 932 Days
• CPC Class Codes: A61B 17/8095 Wedge osteotomy devices
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/2846 Support means for bone substitute or for bone graft implants, e.g. membranes or plates for covering bone defects nets or sleeves applied to surface of endoprostheses A61F2/30907; bone plates A61B17/80; bone regeneration in dental surgery A61C8/0006
• CPC Class Codes: A61F 2002/2892 Tibia
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30266 wedge-shaped parallelepipeds
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30736 Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2250/0006 for adjusting angular orientation

Abstract

An osteotomy implant including a porous portion, a solid portion, and a hinge portion. The porous portion includes a first part and a second part that defines a clearance therebetween. A solid portion abuts the porous portion. A hinge portion of the solid portion is coupled to the first part and the second part. The hinge portion is configured to enable the implant to be changed from a first configuration to a second configuration.

Claims

1. A method of implanting an osteotomy implant at an osteotomy site, the method comprising:

forming a cut in bone to create an osteotomy site with a first bone surface on a first side of the cut and a second bone surface on a second side of the cut;

providing or obtaining a pre-assembled osteotomy implant comprising a first part, a second part, and a hinge to facilitate compression or expansion of the osteotomy implant, wherein the first and second parts of the osteotomy implant are non-removably joined via the hinge;

comparing a width of the pre-assembled osteotomy implant to a width of the osteotomy site;

if the width of the pre-assembled osteotomy implant is wider than the width of the osteotomy site, compressing the implant along the hinge to decrease the width of the osteotomy implant;

if the width of the pre-assembled osteotomy implant is narrower than the width of the osteotomy site, expanding the implant along the hinge to increase the width of the osteotomy implant; and

implanting the pre-assembled osteotomy implant into the osteotomy site so that the pre-assembled osteotomy implant engages the first and second bone surfaces of the osteotomy site; and

moving an adjustable member that engages the first and second parts of the osteotomy implant to move the first and second parts relative to each other and thereby increase or decrease the width of the osteotomy implant.

2. The method of claim 1, further comprising bending the hinge to either compress or expand the width of the osteotomy implant.

3. The method of claim 1, wherein the osteotomy implant includes a first porous part and a second porous part coupled to a flexible solid portion defining the hinge, wherein compressing or expanding the osteotomy implant further comprises moving the first part relative to the second part at the hinge.

4. The method of claim 1, wherein providing or obtaining a pre-assembled osteotomy implant comprises:

selecting the pre-assembled osteotomy implant from a plurality of pre-assembled osteotomy implants based upon the width of the osteotomy site.

5. The method of claim 1, wherein the osteotomy implant comprises a porous portion abutting a solid portion, and the method further comprises positioning the solid portion in the osteotomy site so that the solid portion defines an outwardly-facing wall facing outside of the osteotomy site, the wall preventing tissue growth into the porous portion.

6. The method of claim 5, further comprising contacting a first surface of the porous portion with the first bone surface of the osteotomy site and contacting a second surface of the porous portion with the second bone surface of the osteotomy site.

7. The method of claim 1, further comprising fixing the first and second parts of the osteotomy implant relative to each other using the adjustment member.

8. A method of implanting an osteotomy implant at an osteotomy site, the method comprising:

forming a cut in bone to create an osteotomy site with a first bone surface on a first side of the cut and a second bone surface on a second side of the cut;

providing an osteotomy implant comprising;

a porous portion configured for bone growth and including a first part with a first sidewall and a second part with a second sidewall, a clearance provided between the first and second sidewalls;

a solid portion configured to inhibit tissue growth into the porous portion from outside of the osteotomy site, the solid portion abutting the porous portion, the first and second sidewalls of the porous portion extending from the solid portion to define the clearance; and

a hinge portion configured to enable the implant to be adjustable by either compressing the implant relative to the hinge to decrease the clearance or expanding the implant relative to the hinge to increase the clearance;

determining a size of the osteotomy site;

comparing a size of the osteotomy implant to the size of the osteotomy site;

adjusting the osteotomy implant between a first configuration and a second configuration to accommodate the osteotomy site; and

implanting the osteotomy implant into the osteotomy site so that the osteotomy implant engages the first and second bone surfaces of the osteotomy site;

fixing the first and second parts of the porous portion relative to each other using an adjustment member; and

moving the adjustment member to increase or decrease the clearance between the first and second sidewalls.

9. The method of claim 8, wherein the solid portion is bendable at the hinge portion to compress or expand the first and second parts relative to each other to increase or decrease a distance of the clearance.

10. The method of claim 8, wherein the hinge portion is selected from a group consisting of a flexible solid portion positioned relative to the clearance between the first part and the second part, a ball and socket hinge, and a flexible solid hinge having an adjustment member to be actuated to move the first part relative to the second part.

11. The method of claim 8, wherein the first and second parts of the porous portion are non-removably joined via the hinge portion.

12. The method of claim 8, further comprising positioning the solid portion in the osteotomy site so that the solid portion defines an outwardly-facing wall facing towards the outside of the osteotomy site.

13. The method of claim 8, wherein the porous portion includes non-porous ribs extending inside the porous portion.

14. The method of claim 8, further comprising contacting a first surface of the porous portion with the first bone surface of the osteotomy site and contacting a second surface of the porous portion with the second bone surface of the osteotomy site.