Faucet including capacitive sensors for hands free fluid flow control

• US 9,702,128 B2
• Filed: 12/18/2014
• Issued: 07/11/2017
• Est. Priority Date: 12/18/2014
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Delta Faucet Company (Masco Corporation)
• Inventors: Sawaski, Joel D.
• Primary Examiner(s): TIETJEN, MARINA ANNETTE
• Application Number:
  US14/575,925
• Publication Number:
  US 20160177550A1
• Time in Patent Office: 936 Days
• Field of Search: 4623, 25112904
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors

Abstract

A faucet comprises a spout, a passageway that conducts water flow through the spout, and an electrically operable valve disposed within the passageway. A first capacitive sensor has a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field, and a second capacitive sensor has a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field. The first and second detection fields overlap to define a detection zone. A controller is coupled to the first and second capacitive sensors and the electrically operable valve. The controller is programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the detection zone.

Claims

1. A faucet comprising:

a spout including a lower hub and an upper outlet;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor coupled to the spout near the upper outlet, the first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor coupled to the lower hub of the spout, the second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field, the first detection field overlapping the second detection field to define a detection zone; and

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller configured to monitor the signal strengths of the first output signal and the second output signal, and to actuate the electrically operable valve in response to detecting the user'"'"'s hands within boundaries of the detection zone defined by amplitudes of the first output signal and the second output signal.

2. The faucet of claim 1, wherein the spout includes an upwardly extending portion pivotably mounted to the hub so that the spout swivels about an axis of the upwardly extending portion, the spout further includes a curved portion.

3. The faucet of claim 1, wherein the spout includes an upwardly extending portion supported by the lower hub and a curved portion supported by the upwardly extending portion, and the detection zone is beneath the curved portion of the spout between the upwardly extending portion of the spout and the outlet, the detection zone being in the shape of a prolate spheroid.

4. The faucet of claim 1, wherein the controller toggles the electrically operable valve between the opened position when the user'"'"'s hands are detected in the detection zone and the closed position when the user'"'"'s hands are not detected in the detection zone.

5. The faucet of claim 1, further comprising a manual valve disposed within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve.

6. A faucet comprising:

a spout;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field, the first detection field overlapping the second detection field to define a detection zone; and

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller being programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the detection zone;

a manual valve disposed within the passageway in series with the electrically operable valve; and

a manual handle that controls the manual valve;

wherein the first capacitive sensor is coupled to the spout and the second capacitive sensor is coupled to the manual handle to define the detection zone between the spout and the manual handle.

7. A faucet comprising:

a spout;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field, the first detection field overlapping the second detection field to define a detection zone; and

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller being programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the detection zone; and

a third capacitive sensor having a third detection field that generates a third output signal upon detection of a user'"'"'s hands in the third detection field, the thirst detection field overlapping the first and second detection fields to define a plurality of detection zones; and

wherein the controller is also coupled to the third capacitive sensor and programmed to determine when the user'"'"'s hands are in each of the plurality of the detection zones.

8. The faucet of claim 7, wherein the controller is programmed to increase or decrease fluid flow, to increase or decrease temperature of the fluid, and to turn on or off fluid flow based on the detection zone in which the user'"'"'s hands are located.