Charge control device and charge time calculation method

• US 9,705,349 B2
• Filed: 09/20/2013
• Issued: 07/11/2017
• Est. Priority Date: 09/21/2012
• Status: Active Grant

• Current Assignee: Nissan Motor Co., Ltd.
• Original Assignee: Nissan Motor Co., Ltd.
• Inventors: Takano, Atsushi, Soga, Tsutomu
• Primary Examiner(s): DIAO, M BAYE
• Application Number:
  US14/424,828
• Publication Number:
  US 20150236523A1
• Time in Patent Office: 1,390 Days
• Field of Search: 320133, 320150, 702 63
• CPC Class Codes: B60L 2210/10 DC to DC converters
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 2260/58 Departure time prediction
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 58/13 Maintaining the SoC within a determined range
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles

Abstract

A charge control device that charges a battery using a power output from a charger has a charge state (SOC) calculation unit for calculating the SOC of the battery using the voltage and current of the battery, a charger control unit that controls a charger that charges the battery, and a charge time calculation unit for calculating, on the basis of the SOC calculated by the SOC calculation unit, the remaining charge time of the battery till the SOC of the battery reaches a prescribed SOC. When the charge current falls below a current threshold, the charger control unit sends intermittent power commands to the charger based on the prescribed SOC, and the charge time calculation unit subtracts, from the charge time calculated when the charge current has fallen below the current threshold, predetermined time values based on the power commands.

Claims

1. A charge control device for charging a battery with electric power output from a charger, comprising:

a voltage sensor that detects a voltage of the battery;

a current sensor that detects a current of the battery;

a charge state calculation unit configured to calculate a charge state of the battery using the voltage and the current;

a charger control unit configured to control the charger to output a power to charge the battery; and

a charge time calculation unit configured to calculate a remaining charge time of the battery till the charge state of the battery will reach a predetermined charge state based on the charge state calculated by the charge state calculation unit,

wherein when a charge current changes from above a current threshold to below the current threshold,

the charger control unit is further configured to send, based on the predetermined charge state, at each intermittent predetermined time of a plurality of intermittent predetermined times, a respective command power to the charger control unit to output a command power to charge the battery, wherein the respective command power comprises a respective output timing and a respective current value, and

the charge time calculation unit is further configured to, in response to the charger control unit sending a respective command power to the charger control unit, subtract a respective predetermined time value from the remaining charge time calculated when the charge current falls below the current threshold.

2. The charge control device as claimed in claim 1, wherein, when the remaining charge time calculation unit is further configured, when the charge current detected by the current sensor is equal to or greater than the current threshold, to calculate the remaining charge time till the charge state of the battery will reach the predetermined charge state based on the charge state calculated by the charge state calculation unit.

3. The charge control device as claimed in claim 1, wherein the charge control unit performs a constant voltage control, when the charge current is equal to or greater than the current threshold, to reduce a current output from the charger in response to increase in the charge state of the battery while holding the voltage output from a charger constant, wherein the remaining charge time calculation unit is configured to subtract the remaining charge time calculated during the constant voltage control based on the respective command power.

4. The charge control device as claimed in claim 1, further comprising:

a battery temperature sensor that detects a battery temperature, wherein the respective predetermined time value to be subtracted is based on the battery temperature of the battery and is reduced as the battery temperature decreases.

5. The charge control device as claimed in claim 1, further comprising a chargeable power calculation unit configured to calculate a chargeable power indicative of a maximum value of the power using the voltage and the current, with which the battery is chargeable, wherein the charge time calculation unit is configured to calculate the remaining charge time, when the charge current detected by the current sensor is equal to or greater than the current threshold, by referring to a map indicative of the charge time of the battery with respect to the charge state and the charge power and by being based on the charge state calculated by the charge state calculation unit and the charge power.

6. The charge control device as claimed in claim 5, further comprising a battery temperature sensor that detects a battery temperature, wherein the map is also indicative of a relationship with respect to the battery temperature, wherein the charge time calculation unit is configured to calculate the remaining charge time by referring to the map and being based on the charge state calculated by the charge state calculation unit, the charge power, and the battery temperature calculated by the battery temperature calculating unit.

7. The charge control device as claimed in claim 1, further comprising a display unit for displaying the remaining charge time calculated by the charge time calculation unit.

10. The charge control device of claim 1, wherein the current threshold is determined based on a rate of change of the charge state of the battery, calculated by the charge state calculation unit, being below a predetermined rate of change.

11. The charge control device of claim 1, wherein an intermittent predetermined time of a plurality of intermittent predetermined times includes a stop time during which the battery is not being charged.

8. A charge time calculation method for a battery to be charged by a power output from a charger, comprising:

detecting, by a voltage sensor, a voltage of the battery;

detecting, by a current sensor, a current of the battery;

calculating, by a charge state calculation unit, a charge state of the battery using the detected voltage and current;

when a charge current of the battery falls below a current threshold, calculating, by a charge time calculation unit, a remaining charge time of the battery till the battery charge state will reach a predetermined charge state based on the calculated charge state by

intermittently, and until the battery charge state reaches a predetermined charge state, charging the battery with a command power including an output timing and a current value, the command power sent by the charge time calculation unit to a charger control unit configured to control the charger to output a power to charge the battery, and

subtracting, by charge time calculation unit, from the remaining charge time that has been calculated when the charge current falls below the current threshold based on the command power; and

displaying, on a display unit, the remaining charge time in response to the command power.

9. The charge time calculation method as claimed in claim 8, wherein, when the charge current is equal to or greater than the current threshold, the remaining charge time till the charge state reaches the predetermined charge state of the battery is calculated based on the calculated charge state.

12. A charge control device for charging a battery with electric power output from a charger, comprising:

a voltage sensor that detects a voltage of the battery;

a current sensor that detects a current of the battery;

a charge state calculation unit configured to calculate a charge state of the battery using the voltage and the current;

a charger control unit configured to control the charger to output a power to charge the battery; and

a charge time calculation unit configured to calculate a remaining charge time of the battery when a charge current changes from above a current threshold to below the current threshold,

by reducing the remaining charge time calculated immediately before changing to the current threshold upon the charger control unit intermittently sending a charge command to the battery,

wherein the remaining charge time is the time until the charge state of the battery will reach a predetermined charge state.

13. The charge control device as claimed in claim 12, further comprising:

a battery temperature sensor that detects a battery temperature, wherein the remaining charge time is reduced by a time value that is based on the battery temperature of the battery.

14. The charge control device as claimed in claim 12, further comprising a chargeable power calculation unit configured to calculate a chargeable power indicative of a maximum value of the power using the voltage and the current, with which the battery is chargeable, wherein the charge time calculation unit is configured to calculate the remaining charge time, when the charge current detected by the current sensor is equal to or greater than the current threshold, by referring to a map indicative of the charge time of the battery with respect to the charge state and the charge power and by being based on the charge state calculated by the charge state calculation unit and the charge power.

15. The charge control device as claimed in claim 14, further comprising a battery temperature sensor that detects a battery temperature, wherein the map is also indicative of a relationship with respect to the battery temperature, wherein the charge time calculation unit is configured to calculate the remaining charge time by referring to the map and being based on the charge state calculated by the charge state calculation unit, the charge power, and the battery temperature calculated by the battery temperature calculating unit.

16. The charge control device as claimed in claim 12, further comprising a display unit for displaying the remaining charge time calculated by the charge time calculation unit.