Controlling a positioning system for an agricultural implement

• US 9,706,708 B2
• Filed: 09/17/2015
• Issued: 07/18/2017
• Est. Priority Date: 03/13/2015
• Status: Active Grant

• Current Assignee: Honey Bee Manufacturing Ltd.
• Original Assignee: Honey Bee Manufacturing Ltd.
• Inventors: Smith, Scott Douglas, Honey, Glenn Raymond
• Primary Examiner(s): MARC-COLEMAN, MARTHE Y
• Application Number:
  US14/857,618
• Publication Number:
  US 20160262307A1
• Time in Patent Office: 670 Days
• Field of Search: 701 50, 701 36, 342386, 56 102 R, 17819
• CPC Class Codes: A01B 63/00 Lifting or adjusting devices or arrangements for agricultural machines or implements lifting mechanisms for the cutter-bar of a mower A01D34/24; adjusting devices for the cutter-bar of a mower A01D34/28; constructional features of lifting devices per se B66F
• CPC Class Codes: A01D 41/12 Details of combines
• CPC Class Codes: A01D 41/127 Control or measuring arrangements specially adapted for combines
• CPC Class Codes: A01D 41/14 Mowing tables
• CPC Class Codes: A01D 41/145 Header lifting devices

Abstract

A method for conditioning at least one control signal transmitted by a controller is disclosed. The method involves intercepting the control signal and producing at least one output signal for receipt by the positioning system instead of the control signal in response to the control signal. The output signal represents a plurality of active times during which the positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which the positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times. Each of the plurality of inactive times is sufficiently long to permit the agricultural implement to settle into a fixed position due to a positioning response time of the positioning system. Other methods, apparatuses, systems, and computer-readable media are also disclosed.

Claims

1. An apparatus for conditioning at least one control signal transmitted by a controller and normally received by a positioning system and configured to cause movement of an agricultural implement relative to a frame towards at least one desired position, the positioning system having a positioning response time for causing the agricultural implement to respond to said at least one control signal, the apparatus comprising at least one processor configured to:

intercept said at least one control signal; and

in response to said intercept of said at least one control signal, produce at least one output signal for receipt by the positioning system instead of said at least one control signal, said at least one output signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to said positioning response time.

2. The apparatus of claim 1 wherein said at least one processor is configured to cause a first active time of said plurality of active times to have a length equal to a first active time length.

3. The apparatus of claim 2 wherein the first active time length is between about 10 and about 40 milliseconds.

4. The apparatus of claim 3 wherein the first active time length is about 20 milliseconds.

5. The apparatus of claim 2 wherein said at least one processor is configured to determine said first active time length.

6. The apparatus of claim 5 wherein said at least one processor is configured to:

receive at least one system information signal representing system information; and

derive the first active time length from the system information.

7. The apparatus of claim 6 wherein the system information comprises a controller identifier identifying the controller.

8. The apparatus of claim 6 wherein the system information includes user-defined speed information representing a desired speed at which the user wishes the positioning system to move the agricultural implement.

9. The apparatus of claim 6 wherein the system information comprises at least one of:

hydraulic pressure information representing a hydraulic pressure associated with the positioning system;

travel speed information representing a travel speed of the agricultural implement;

acceleration information representing acceleration of the agricultural implement;

fill level information representing a fill level and associated mass of the frame;

engine speed information representing an engine speed of an engine powering the positioning system;

hydraulic fluid temperature information representing a hydraulic fluid temperature of a hydraulic fluid reservoir of the positioning system;

fuel consumption rate information representing a fuel consumption rate and associated engine load of the positioning system; and

an implement identifier identifying the agricultural implement and an associated inertia.

10. The apparatus of claim 2 wherein said at least one processor is configured to cause a first inactive time following said first active time to have a first inactive time length.

11. The apparatus of claim 10 wherein the first inactive time length is between about 280 milliseconds and about 310 milliseconds.

12. The apparatus of claim 11 wherein the first inactive time length is about 300 milliseconds.

13. The apparatus of claim 11 wherein the controller is associated with a sampling interval, and wherein said at least one processor is configured to cause said first inactive time length to be equal to a difference between the active time length and the sampling interval.

14. The apparatus of claim 1 wherein said at least one processor is configured to:

determine whether the at least one control signal meets a continuous control criterion;

produce at least one continuous control signal representing said at least one control signal for receipt by said positioning system when the at least one control signal meets the continuous control criterion; and

produce said at least one output signal only if the at least one control signal does not meet the continuous control criterion.

15. The apparatus of claim 14 wherein said at least one processor is configured to determine whether the at least one control signal meets the continuous control criterion by determining whether the at least one control signal is configured to move the agricultural implement for more than a threshold control time.

16. The apparatus of claim 15 wherein the threshold control time is between about 1.0 seconds and about 2.0 seconds.

17. The apparatus of claim 15 wherein the threshold control time is about 1.5 seconds.

18. The apparatus of claim 1 wherein said at least one processor is configured to:

receive the at least one control signal at a first time;

produce a first set of output signal portions in response to said at least one control signal received at said first time, said first set of output signal portions representing an active time of the plurality of active times followed by an inactive time of the plurality of inactive times;

receive the at least one control signal at a second time following the inactive time represented by the first set of output signal portions; and

produce a second set of output signal portions in response to said at least one control signal received at said second time, said second set of output signal portions representing an active time of the plurality of active times followed by an inactive time of the plurality of inactive times.

19. The apparatus of claim 1 wherein said at least one processor is configured to:

receive at least one position signal representing at least one position of the agricultural implement;

receive at least one desired position signal representing the at least one desired position of the agricultural implement; and

derive said at least one control signal from at least one difference between said at least one position and said at least one desired position.

26. An agricultural implement control system for moving an agricultural implement up and down or for holding the agricultural implement at a height above the ground over which an agricultural vehicle is driven, the agricultural implement control system comprising:

a positioning system operably configured to move the agricultural implement up or down or to not move the agricultural implement up or down, in response to at least one control signal;

a controller operably configured to produce said at least one control signal; and

a conditioner comprising an apparatus according to claim 1, the conditioner operably configured to;

intercept said at least one control signal; and

in response to said intercept of said at least one control signal, produce at least one output signal for receipt by the positioning system instead of said at least one control signal, said at least one output signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to a positioning response time for causing the agricultural implement to respond to said at least one control signal.

27. A vehicle comprising the agricultural implement control system of claim 26.

20. A method for conditioning at least one control signal transmitted by a controller and normally received by a positioning system and configured to cause movement of an agricultural implement relative to a frame towards at least one desired position, the positioning system having a positioning response time for causing the agricultural implement to respond to said at least one control signal, the method comprising:

intercepting said at least one control signal; and

in response to intercepting said at least one control signal, producing at least one output signal for receipt by the positioning system instead of said at least one control signal, said at least one output signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to said positioning response time.

21. A method of operating an agricultural implement on an agricultural vehicle, the method comprising:

causing a controller of the agricultural implement to produce at least one control signal for causing a positioning system to move the agricultural implement up or down relative to the ground or to not move the agricultural implement up or down;

executing the method of claim 20 to intercept said at least one control signal and to produce said at least one output signal and causing said at least one output signal to be provided to said positioning system instead of said at least one control signal produced by said controller; and

causing the positioning system to move the agricultural implement up or down or to stay in a current position, in response to said at least one output signal.

22. A non-transitory computer-readable medium having stored thereon codes which, when executed by at least one processor, cause the at least one processor to condition at least one control signal transmitted by a controller and normally received by a positioning system and configured to cause movement of an agricultural implement relative to a frame towards at least one desired position, the positioning system having a positioning response time for causing the agricultural implement to respond to said at least one control signal, wherein the codes, when executed by the at least one processor, cause the at least one processor to:

intercept said at least one control signal; and

in response to said intercept of said at least one control signal, produce at least one output signal for receipt by the positioning system instead of said at least one control signal, said at least one output signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to said positioning response time.

23. An agricultural implement control system for moving an agricultural implement up and down or for holding the agricultural implement at a height above the ground over which an agricultural vehicle is driven, the agricultural implement control system comprising:

a positioning system operably configured to move the agricultural implement up or down or to not move the agricultural implement up or down, in response to at least one control signal;

a controller operably configured to produce said at least one control signal; and

a conditioner operably configured to;

intercept said at least one control signal; and

in response to said intercept of said at least one control signal, produce at least one output signal for receipt by the positioning system instead of said at least one control signal, said at least one output signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to a positioning response time for causing the agricultural implement to respond to said at least one control signal.

24. A vehicle comprising the agricultural implement control system of claim 23.

25. An apparatus for producing at least one control signal for controlling a positioning system, the positioning system having a positioning response time for causing an agricultural implement to move in response to said at least one control signal, the apparatus comprising at least one processor configured to:

receive at least one position signal representing at least one position of the agricultural implement;

receive at least one desired position signal representing at least one desired position of the agricultural implement;

derive said at least one control signal from at least one difference between said at least one position and said at least one desired position; and

produce said at least one control signal for receipt by said positioning system, said at least one control signal representing a plurality of active times during which said positioning system is instructed to move the agricultural implement towards the at least one desired position and a plurality of inactive times during which said positioning system is instructed not to move, each active time being followed by a respective one of the plurality of inactive times;

wherein each of said plurality of inactive times has a respective time length determined to permit the agricultural implement to settle into a fixed position due to said positioning response time.