Safety catheter system and method

• US 9,707,378 B2
• Filed: 06/03/2014
• Issued: 07/18/2017
• Est. Priority Date: 12/30/2002
• Status: Active Grant

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Inventors: Leinsing, Karl R., Shute, Matthew R.
• Primary Examiner(s): Price, Nathan R
• Assistant Examiner(s): LEE, WENG WAH
• Application Number:
  US14/295,197
• Publication Number:
  US 20140288500A1
• Time in Patent Office: 1,141 Days
• CPC Class Codes: A61M 2039/262 having a fluid space within the valve remaining the same upon connection and disconnection, i.e. neutral-drawback valve
• CPC Class Codes: A61M 2039/263 where the fluid space within the valve is decreasing upon disconnection
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 25/0693 Flashback chambers
• CPC Class Codes: A61M 39/045 pre-slit to be pierced by blunt instrument
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24

Abstract

A catheter integral with a valved needle-free connector provides a safety catheter device configured to receive a blunt cannula and sharp needle forming an insertion mechanism. The sharp needle is mounted within a needle tube and a control handle is used to slide the sharp needle out of and into the protective needle tube. When the insertion mechanism is mounted to the connector and the control handle is used to slide the sharp needle out of the tube, a blunt cannula first moves into contact with and enters the bore of the valve mechanism of the connector opening it and protecting it from damage that may be caused by the sharp needle. The sharp needle is then extended through the connector and extends out the distal end of the catheter so that a venipuncture procedure may be performed to properly locate the catheter in the patient'"'"'s circulatory system. Once located, the needle may be retracted into the insertion mechanism, the insertion mechanism disconnected from the connector, and discarded.

Claims

1. An insertion mechanism for use with a needleless connector having a flexible catheter comprising:

a needle tube having a proximal end and a distal end, the needle tube configured to removably couple to the needleless connector;

a cannula control tube slidably disposed within the needle tube between a proximal position and distal position, relative to the needle tube, the cannula control tube comprising a passage and a blunt cannula, a portion of the passage comprising a first cross-sectional width when the cannula control tube is in the proximal position, and a second cross-sectional width, greater that the first cross-sectional width, when the cannula control tube is in the distal position; and

a needle movably disposed within the cannula control tube, such that the needle is axially slidable relative to the cannula control tube, the needle comprising a proximal portion having a flashback chamber with a third cross-sectional width that is greater than the first cross-sectional width, and a distal tip, wherein the flashback chamber is configured to (i) urge the cannula control tube toward the distal position as the needle is moved toward the distal end of the needle tube, and (ii) move through the passage when the cannula control tube is in the distal position, such that the distal tip extends beyond the distal end of the needle tube.

2. The insertion mechanism of claim 1, wherein:

the needle further comprises a proximal position and an anchor segment;

the needle tube further comprises a locking arm configured to engage the anchor segment when the needle is in the proximal position; and

the needle tube and the needle are configured such that the distal tip of the needle is disposed within the needle tube and the needle cannot be moved in the distal direction when the locking arm is engaged with the anchor segment.

3. The insertion mechanism of claim 2, wherein:

the needle tube further comprises an access slot with proximal and distal ends; and

the needle further comprises a handle that extends through the access slot.

4. The insertion mechanism of claim 1, wherein the flashback chamber is fluidly connected to the distal tip.

5. The insertion mechanism of claim 4, wherein the needle tube and the flashback chamber are formed of a clear material.

6. An insertion mechanism for use with a needleless connector having a flexible catheter comprising:

a needle tube having a proximal end and a distal end, the needle tube configured to removably couple to the needleless connector;

a cannula control tube, having a passage and a blunt cannula, slidably disposed within the needle tube between a proximal position and a distal position, a portion of the passage having a first cross-sectional width in the proximal position and a second cross-sectional width in the distal position, the second cross-sectional width being larger than the first cross-sectional width; and

a needle movably disposed within the cannula control tube, such that the needle is axially slidable relative to the cannula control tube, and comprising a distal tip and a proximal flashback chamber fluidly connected to the distal tip, wherein the flashback chamber comprises an outer surface having a third cross-sectional width that is between the first and second cross-sectional widths of the passage of the cannula control tube.

7. The insertion mechanism of claim 6, wherein the needle and the cannula control tube are configured such that the distal tip of the needle does not extend beyond the blunt cannula when the cannula control tube is in the proximal position.

8. The insertion mechanism of claim 6, wherein the distal tip of the needle extends beyond the distal end of the needle tube when the cannula control tube is in the distal position.

9. The insertion mechanism of claim 6, wherein:

the needle further comprises a proximal position and an anchor segment; and

the needle tube further comprises a locking arm configured to engage the anchor segment when the needle is in the proximal position.

10. The insertion mechanism of claim 9, wherein the needle tube and the needle are configured such that the distal tip of the needle is disposed within the needle tube and the needle cannot be moved in the distal direction when the locking arm is engaged with the anchor segment.

11. The insertion mechanism of claim 9, wherein:

the needle tube further comprises an access slot with proximal and distal ends; and

the needle further comprises a handle that extends through the access slot.

12. The insertion mechanism of claim 6, wherein the needle tube and the flashback chamber are formed of a clear material.