Golf club

• US 9,707,457 B2
• Filed: 11/12/2015
• Issued: 07/18/2017
• Est. Priority Date: 12/28/2010
• Status: Active Grant

• Current Assignee: Taylor Made Golf Co., Inc.
• Original Assignee: Taylor Made Golf Co., Inc.
• Inventors: Hoffman, Joseph Henry, Johnson, Matthew David, Mata, Jason Andrew, Poston, Bradley, Greaney, Mark Vincent
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US14/939,648
• Publication Number:
  US 20160059094A1
• Time in Patent Office: 614 Days
• Field of Search: 473324-350, 473287-292
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 2225/01 Special aerodynamic features, e.g. airfoil shapes, wings or air passages
• CPC Class Codes: A63B 53/02 Joint structures between the head and the shaft
• CPC Class Codes: A63B 53/023 adjustable angular orientation
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/06 adjustable
• CPC Class Codes: A63B 60/02 Ballast means for adjusting the centre of mass A63B60/24, A63B60/54 take precedence
• CPC Class Codes: A63B 60/52 with slits

Abstract

A golf club head having a flexible channel to improve the performance of the club head, and a channel tuning system to reduce undesirable club head characteristics introduced, or heightened, via the flexible channel. The channel tuning system includes a sole engaging channel tuning element in contact with the sole and the channel. The club head may include an aerodynamic configuration, as well as a body tuning system.

Claims

1. A golf club head comprising:

a sole defining a bottom portion of the club head, a crown defining a top portion of the club head, a skirt portion defining a periphery of the club head between the sole and crown, a face defining a forward portion of the club head, and a hosel defining a hosel bore, thereby defining an interior cavity;

a flexible channel positioned in the sole of the club head and extending into the interior cavity of the club head, the flexible channel extending substantially in a heel-to-toe direction and having a channel length, a channel width, a channel depth, a channel wall thickness, an internal channel structure elevation, and a channel setback distance from a leading edge of the club head;

a channel tuning system in contact with the flexible channel and having a sole engaging channel tuning element in contact with the sole and the flexible channel, the sole engaging channel tuning element having a face end, a rear end, a sole engaging tuning element length, a sole engaging tuning element height, a sole engaging tuning element width, a sole engaging portion in contact with the sole and having a sole engaging portion length, and a channel engaging portion in contact with the flexible channel and having a channel engaging portion length and a channel engaging portion elevation;

wherein;

(a) the channel setback distance includes a minimum channel setback distance, the channel width includes a minimum channel width, and the minimum channel setback distance is less than the maximum channel width;

(b) the sole engaging portion length is at least 50% of the maximum channel width; and

(c) the channel depth includes a maximum channel depth, and a portion of the sole engaging portion has the sole engaging tuning element height of at least 15% of the maximum channel depth; and

wherein the channel wall thickness has a maximum channel wall thickness, and the sole engaging tuning element width is less than 70% of the maximum channel wall thickness.

2. The golf club of claim 1, wherein the channel engaging portion extends up the flexible channel with the channel engaging portion elevation greater than the internal channel structure elevation.

3. The golf club of claim 2, wherein the channel engaging portion length is greater than the maximum channel depth.

4. The golf club of claim 3, wherein the channel engaging portion length is less than a sum of the maximum channel depth and the maximum channel width.

5. The golf club of claim 1, wherein the flexible channel has a channel central region defined as a portion of the flexible channel within ½

inch on either side of an ideal impact location, and the sole engaging channel tuning element is located within the channel central region.

6. The golf club of claim 5, wherein within the channel central region a portion of the flexible channel has a wall thickness that is at least twice a thinnest portion of the channel wall thickness located outside of the channel central region.

7. The golf club of claim 5, further including a second sole engaging channel tuning element that is located in a toe portion of the club head outside of the channel central region.

8. The golf club of claim 1, wherein the sole engaging channel tuning element is located in a toe portion of the club head.

9. The golf club of claim 1, wherein the sole engaging portion length is less than 150% of the maximum channel width.

10. The golf club of claim 1, wherein the sole engaging tuning element width is 25-60% of the maximum channel wall thickness.

11. The golf club of claim 1, wherein the sole engaging channel tuning element extends in a substantially face-to-rear direction.

12. The golf club of claim 1, wherein the flexible channel has a volume that is at least 3% of a total volume of the club head.

13. The golf club of claim 1, wherein the face has a face top edge elevation including a maximum face top edge elevation and a highest point on the crown establishes a club head height including a maximum club head height, and wherein a difference between the maximum club head height and the maximum face top edge elevation is at least 50% of the maximum channel depth.

14. The golf club of claim 13, wherein the difference is 70-125% of the maximum channel depth.

15. The golf club of claim 13, wherein a majority of the portion of a crown located at an elevation above the maximum face top edge elevation has a crown thickness of 0.7 mm or less.

16. The golf club of claim 13, wherein a majority of the portion of a crown located at an elevation above the maximum face top edge elevation has a crown thickness that is less than a maximum channel wall thickness.

17. The golf club of claim 16, wherein a majority of the portion of the crown located at an elevation above the maximum face top edge elevation has a crown thickness that is less than a minimum channel wall thickness.

18. The golf club of claim 16, wherein a majority of the portion of the crown located at an elevation above the maximum face top edge elevation has a crown thickness that is 25-75% of a minimum channel wall thickness.

29. The golf club of claim 1, further including at least one weight port positioned in the sole of the club head rearward of the channel tuning system, the weight port extending into the interior cavity of the club head, and at least one weight having a weight mass between about 0.5 gram and about 20 grams, the at least one weight configured to be installed at least partially within the at least one weight port.

19. A golf club head comprising:

a sole defining a bottom portion of the club head, a crown defining a top portion of the club head, a skirt portion defining a periphery of the club head between the sole and crown, a face defining a forward portion of the club head, and a hosel defining a hosel bore, thereby defining an interior cavity;

a flexible channel positioned in the sole of the club head and extending into the interior cavity of the club head, the flexible channel extending substantially in a heel-to-toe direction and having a channel length, a channel width, a channel depth, a channel wall thickness, an internal channel structure elevation, and a channel setback distance from a leading edge of the club head;

a channel tuning system in contact with the flexible channel and having a sole engaging channel tuning element in contact with the sole and the flexible channel, the sole engaging channel tuning element having a face end, a rear end, a sole engaging tuning element length, a sole engaging tuning element height, a sole engaging tuning element width, a sole engaging portion in contact with the sole and having a sole engaging portion length, and a channel engaging portion in contact with the flexible channel and having a channel engaging portion length and a channel engaging portion elevation;

wherein;

(a) the channel setback distance includes a minimum channel setback distance, the channel width includes a minimum channel width, and the minimum channel setback distance is less than the maximum channel width;

(b) the sole engaging portion length is at least 50% of the maximum channel width; and

(c) the channel depth includes a maximum channel depth, and a portion of the sole engaging portion has the sole engaging tuning element height of at least 15% of the maximum channel depth; and

the golf club head further includes a body tuning system having a body tuning element with a body tuning element toe end, a body tuning element heel end, a body tuning element length that is at least 50% of the channel length, a body tuning element height, and a body tuning element width, wherein the body tuning element has a body tuning element sole portion in contact with the sole and extends in a substantially heel-to-toe direction and is separated from the channel by a body tuning separation distance that is greater than the maximum channel width, and a portion of the body tuning element height is at least 15% of the maximum channel depth.

20. The golf club of claim 19, wherein the body tuning system further includes a body tuning element crown portion in contact with the crown throughout at least 50% of the channel length.

21. The golf club of claim 20, wherein a portion of the body tuning element crown portion is above a face top edge elevation.

22. The golf club of claim 20, wherein the body tuning system further includes a body tuning element connecting element having a connecting element sole end engaging the body tuning element sole portion, and a connecting element crown end engaging the body tuning element crown portion.

23. The golf club of claim 19, further including at least one weight port positioned in the sole of the club head rearward of the body tuning system, the weight port extending into the interior cavity of the club head, and at least one weight having a weight mass between about 0.5 gram and about 20 grams, the at least one weight configured to be installed at least partially within the at least one weight port.

24. A golf club head comprising:

a sole defining a bottom portion of the club head, a crown defining a top portion of the club head, a skirt portion defining a periphery of the club head between the sole and crown, a face defining a forward portion of the club head, and a hosel defining a hosel bore, thereby defining an interior cavity;

a flexible channel positioned in the sole of the club head and extending into the interior cavity of the club head, the flexible channel extending substantially in a heel-to-toe direction and having a channel length, a channel width, a channel depth, a channel wall thickness, an internal channel structure elevation, and a channel setback distance from a leading edge of the club head;

a channel tuning system in contact with the flexible channel and having a sole engaging channel tuning element in contact with the sole and the flexible channel, the sole engaging channel tuning element having a face end, a rear end, a sole engaging tuning element length, a sole engaging tuning element height, a sole engaging tuning element width, a sole engaging portion in contact with the sole and having a sole engaging portion length, and a channel engaging portion in contact with the flexible channel and having a channel engaging portion length and a channel engaging portion elevation;

wherein;

(a) the channel setback distance includes a minimum channel setback distance, the channel width includes a minimum channel width, and the minimum channel setback distance is less than the maximum channel width;

(b) the sole engaging portion length is at least 50% of the maximum channel width; and

(c) the channel depth includes a maximum channel depth, and a portion of the sole engaging portion has the sole engaging tuning element height of at least 15% of the maximum channel depth; and

wherein the flexible channel has a volume that is at least 3% of the club head volume.

25. The golf club of claim 24, further including at least one weight port positioned in the sole of the club head rearward of the channel tuning system, the weight port extending into the interior cavity of the club head, and at least one weight having a weight mass between about 0.5 gram and about 20 grams, the at least one weight configured to be installed at least partially within the at least one weight port.

26. The golf club of claim 24, further comprising an adjustable head-shaft connection system that allows the golf club head to be selectively coupled to a golf club shaft in a plurality of different orientations relative to the golf club shaft.

27. The golf club of claim 24, further comprising a crown insert attached to the club head and forming part of the crown of the club head, wherein the crown insert comprises material that is less dense than other portions of the crown.

28. The golf club of claim 24, wherein the crown comprises two or more concave portions.