Light guides

• US 9,709,721 B2
• Filed: 03/24/2015
• Issued: 07/18/2017
• Est. Priority Date: 10/21/2008
• Status: Active Grant

• Current Assignee: Design LED Products Limited (Forvia SE)
• Original Assignee: Design LED Products Limited (Forvia SE)
• Inventors: Gourlay, James
• Primary Examiner(s): CROCKETT, RYAN M
• Application Number:
  US14/667,051
• Publication Number:
  US 20150260898A1
• Time in Patent Office: 847 Days
• Field of Search: None
• CPC Class Codes: G02B 6/0016 Grooves, prisms, gratings, scattering particles or rough surfaces
• CPC Class Codes: G02B 6/0041 provided in the bulk of the light guide
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02B 6/007 Incandescent lamp or gas discharge lamp
• CPC Class Codes: G02B 6/0073 Light emitting diode [LED]
• CPC Class Codes: G02B 6/0076 Stacked arrangements of multiple light guides of the same or different cross-sectional area
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor

Abstract

This invention relates to a light guide plate and methods of manufacture. The light guide plate is suitable for use in a range of applications, particularly those which require backlighting for display units, for example, liquid crystal displays. The light guide plate comprises a combination of light guide layers and one or more scattering features.

Claims

1. A light guide device comprising one or more light sources coupled to a light guide plate, wherein said light guide plate comprises:

a first layer of light guiding material,

a second layer of light guiding material which is mounted upon a surface of the first layer of light guiding material, and

one or more light scattering features embedded within at least one of the first and second layers of light guiding material and located at the interface between the first and second layers of light guiding material,

wherein light from the one or more light sources is guided within both the first layer of light guiding material and the second layer of light guiding material by total internal reflection,

wherein said one or more light scattering features disturb the total internal reflection of the guided light and the disturbed light is emitted in a direction which is perpendicular or substantially perpendicular to the direction of the guided light, and

wherein the one or more scattering features are dispersed within a transparent ink.

2. The light guide plate device according to claim 1, wherein the first and second layers of light guiding material are made from a transparent polymer sheet.

3. The light guide plate device according to claim 1, wherein the refractive indices of the first and second layers of light guiding material are the same or substantially the same.

4. The light guide plate device according to claim 1, wherein the refractive index of the first and second layers of light guiding material are independently of each other about 1.4 to about 1.7.

5. The light guide plate device according to claim 1, wherein the thickness of the first and second layers of light guiding material are independently of each other about 0.1 mm to about 10 mm.

6. The light guide plate device according to claim 1, wherein the refractive index of the one or more light scattering features is greater than the refractive index of the first layer of light guiding material.

7. The light guide plate device according to claim 1, wherein the refractive index of the transparent ink is equal to or substantially equal to the refractive index of the first layer of light guiding material.

8. The light guide plate device according to claim 1, wherein the one or more scattering features are in particulate form.

9. The light guide plate device according to claim 8, wherein the particle size of the particles is in the range of about 1 μ

m to about 20 μ

m.

10. The light guide plate device according to claim 8, wherein the particles are silica particles.

11. The light guide plate device according to claim 1, wherein the refractive index of at least one of the scattering features is about 1.6 to about 2.

12. The light guide device according to claim 1, wherein the one or more light sources are selected from LEDs, cold cathode fluorescent lamps, laser diodes, organic light emitting diode sources, and other electroluminescent devices.

13. The light guide device according to claim 12, wherein the one or more light sources are selected from one or more LEDs.

14. The light guide device according to claim 1, wherein the light guide device is edge-lit.

15. The light guide device according to claim 1, wherein the one or more light sources are not encapsulated by a layer of light guiding material.

16. A display device comprising the light guide device of claim 1.

17. The display device according to claim 16, wherein the display device comprises a liquid crystal cell.

18. A method of producing a light guide device, comprising:

producing a light guide plate which comprises;

(a) applying to a surface of a first layer of light guiding material one or more light scattering features; and

(b) mounting a second layer of light guiding material on the surface of the first layer of light guiding material such that the first and second layers of light guiding material are optically joined by applying the second layer of light guiding material directly to the surface of the first light guiding material and the one or more light scattering features, and said one or more light scattering features are located at the interface between the first and second layers of light guiding material; and

combining said light guide plate with one or more light sources,

wherein step (a) comprises applying to the surface a transparent ink comprising the one or more light scattering features and curing the ink.

19. The method according to claim 18, wherein an additive printing method is used to apply the one or more light scattering features.

20. The method according to claim 19, wherein the additive printing method is a screen printing method.

21. The method according to claim 18, wherein (b) comprises applying a liquid polymer on the surface, and curing the liquid polymer.

22. The method according to claim 18, wherein the second light guide layer is a polymer sheet and (b) comprises laminating the polymer sheet to the first light guide layer.