Transducer systems

• US 9,711,709 B2
• Filed: 08/08/2013
• Issued: 07/18/2017
• Est. Priority Date: 08/08/2013
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Nguyen, Toan H., Sui, Lei, Hobbs, Nicholas Anderson, Su, Liguo
• Primary Examiner(s): Dougherty, Thomas
• Assistant Examiner(s): Addison, Karen B
• Application Number:
  US13/961,935
• Publication Number:
  US 20150042206A1
• Time in Patent Office: 1,440 Days
• Field of Search: 310335, 310336, 310311, 310338, 31032121, 73644, 731465, 7386118, 73195, 73196, 340477
• CPC Class Codes: G01F 1/662 Constructional details

Abstract

Transducer systems with reduced acoustic noise coupling are disclosed herein. In some embodiments, a transducer system includes pressure balancing features to prevent a floating portion of the transducer system from contacting a fixed portion of the transducer system, or to reduce the degree to which the floating portion is urged into contact with the fixed portion by process pressure or atmospheric pressure. In some embodiments, a transducer system includes one or more acoustic dampening elements, interruption grooves, annular projections, or dampening washers to reduce acoustic noise coupling between various components of the transducer system or between the transducer system and a flowcell in which the transducer system is mounted.

Claims

1. A transducer system, comprising:

a transducer head having an ultrasonic transducer disposed therein and having a first surface configured to be exposed to process pressure when the transducer system is mounted in a flowcell;

a transducer stem coupled to the transducer head and extending therefrom; and

a pressure mounting assembly in which at least a portion of the transducer stem is disposed, the pressure mounting assembly having a first pressure balance surface configured to be exposed to process pressure when the transducer system is mounted in a flowcell, the first pressure balance surface being configured to balance forces applied by an atmospheric pressure on the first surface;

wherein the first surface and the first pressure balance surface face in opposite directions such that process pressure acting on the first pressure balance surface offsets process pressure acting on the first surface.

2. The system of claim 1, wherein the first pressure balance surface is sized such that, when the transducer system is mounted in a flowcell, the surface area of all surfaces of the transducer system facing towards process fluid in the flowcell and exposed to process pressure is equal to the surface area of all surfaces of the transducer system facing away from the process fluid and exposed to process pressure.

3. The system of claim 1, wherein:

the pressure mounting assembly includes a piston having a first portion and a second portion, the first portion of the piston having a threaded bore formed therein in which a threaded portion of the transducer stem is received; and

the first portion of the piston meets the second portion of the piston at a shoulder that defines the first pressure balance surface.

4. The system of claim 1, wherein:

the pressure mounting assembly has a second pressure balance surface configured to be exposed to atmospheric pressure when the transducer system is mounted in a flowcell; and

the second pressure balance surface is sized such that, when the transducer system is mounted in a flowcell, the surface area of all surfaces of the transducer system facing towards process fluid in the flowcell and exposed to atmospheric pressure is approximately equal to the surface area of all surfaces of the transducer system facing away from the process fluid and exposed to atmospheric pressure.

5. The system of claim 4, wherein:

the pressure mounting assembly includes a piston having a first portion and a second portion, the first portion of the piston having a threaded bore formed therein in which a threaded portion of the transducer stem is received; and

an end surface of the piston that faces towards the process fluid defines the second pressure balance surface.

6. The system of claim 5, wherein the second pressure balance surface is exposed to atmospheric pressure through a threaded interface between the transducer stem and the bore formed in the first portion of the piston.

7. The system of claim 1, wherein the pressure mounting assembly comprises:

a piston having a first portion and a second portion, the first portion of the piston having a threaded bore formed therein in which a threaded portion of the transducer stem is received;

a seal plug having a first portion and a second portion, the second portion of the seal plug having a bore formed therein in which the first portion of the piston is received; and

a sleeve having a first portion and a second portion, the first portion of the sleeve having a bore formed therein in which the second portion of the seal plug is received.

8. The system of claim 7, comprising:

a first o-ring configured to form a seal between the transducer stem and the first portion of the seal plug;

a second o-ring configured to form a seal between the first portion of the piston and the second portion of the seal plug;

a third o-ring configured to form a seal between the second portion of the piston and an interior surface of the sleeve; and

a fourth o-ring configured to form a seal, when the transducer system is mounted in a flowcell, between the sleeve and the flowcell.

9. The system of claim 7, wherein the first pressure balance surface is exposed to process pressure through a threaded interface between the second portion of the seal plug and the bore formed in the first portion of the sleeve.

10. The system of claim 7, wherein, when the transducer system is mounted in a flowcell, no surface of the piston, the transducer head, or the transducer stem that faces towards process fluid in the flowcell or away from process fluid in the flowcell is in contact with the seal plug, the sleeve, or the flowcell.

11. A transducer system, comprising:

a transducer head having an ultrasonic transducer disposed therein;

a transducer stem extending from the transducer head;

at least one acoustic dampening element disposed on an exterior of the transducer stem such that the at least one acoustic dampening element is disposed between the transducer stem and a flowcell when the transducer system is mounted in a flowcell; and

an annular interruption groove formed in the transducer stem such that the interruption groove defines a longitudinal portion of the transducer stem having a reduced cross-sectional area, wherein the annular interruption groove is configured to limit propagation of ultrasonic waves through the transducer stem.

12. The system of claim 11, wherein the transducer stem includes an annular projection and wherein the transducer system is configured such that, when mounted in a flowcell, no portion of the transducer stem other than the annular projection is in contact with the flowcell.

13. The system of claim 12, wherein the annular projection has a length that is less than about 20 percent of the length of the transducer stem.

14. The system of claim 11, wherein the at least one acoustic dampening element comprises first and second o-rings spaced a distance apart from one another along the length of the transducer stem.

15. The system of claim 11, wherein the interruption groove has a depth that is at least about 50 percent of the thickness of a sidewall of the transducer stem.

16. The system of claim 11, comprising:

a nut disposed over the transducer stem and configured to engage a bore of a flowcell to prevent movement of the transducer stem relative to the flowcell in a direction away from process fluid in the flowcell; and

a dampening washer disposed between the transducer stem and the nut.

17. A transducer system, comprising:

a transducer head having an ultrasonic transducer disposed therein;

a transducer stem extending from the transducer head;

a piston disposed over the transducer stem, the piston being movable with respect to a flowcell when the transducer system is mounted in the flowcell;

a first set of one or more acoustic dampening elements disposed between the piston and the transducer stem;

a second set of one or more acoustic dampening elements disposed on an exterior of the piston such that the second set of acoustic dampening elements is disposed between the piston and the flowcell when the transducer system is mounted in the flowcell;

a nut disposed over the transducer stem and configured to engage a bore of the flowcell; and

a dampening washer disposed between the piston and the nut.

18. The system of claim 17, wherein the dampening washer is configured to reduce acoustic noise coupling between a surface of the piston that faces away from process fluid when the transducer system is mounted in a flowcell and a surface of the nut that faces towards process fluid when the transducer system is mounted in a flowcell.

19. The system of claim 17, wherein, when the transducer system is mounted in a flowcell, no portion of the transducer head or the transducer stem contacts the dampening washer, the nut, or the flowcell.

20. The system of claim 17, wherein the first set of acoustic dampening elements comprises first and second o-rings spaced a distance apart from one another along the length of the transducer stem;

and the second set of acoustic dampening elements comprises first and second o-rings spaced a distance apart from one another along the length of the piston.