Electric machine with modular stator coils and cooling tubes

• US 9,712,011 B2
• Filed: 10/17/2011
• Issued: 07/18/2017
• Est. Priority Date: 10/18/2010
• Status: Active Grant

• Current Assignee: Lappeenrannan Teknillinen Yliopisto
• Original Assignee: Lappeenrannan Teknillinen Yliopisto
• Inventors: Semken, Robert Scott, Rytt, Pekka, Pyrhnen, Juha, Nerg, Janne, Jussila, Hanne, Alexandrova, Yulia, Polikarpova, Maria
• Primary Examiner(s): Desai, Naishadh
• Application Number:
  US13/880,185
• Publication Number:
  US 20130285487A1
• Time in Patent Office: 2,101 Days
• Field of Search: 310214, 310215, 310 52- 64
• CPC Class Codes: H02K 15/0414 Windings consisting of separate elements, e.g. bars, hairpins, segments, half coils
• CPC Class Codes: H02K 15/065 Windings consisting of complete sections, e.g. coils, waves windings for large electric machines other than those consisting of cables H02K15/063
• CPC Class Codes: H02K 15/066 inserted perpendicularly to the axis of the slots or inter-polar channels
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 3/18 Windings for salient poles
• CPC Class Codes: H02K 3/22 consisting of hollow conductors
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A stator of an electrical machine includes a stator core having a plurality of stator teeth and stator slots, and a stator winding having a plurality of stator coils. The width of each stator coil is one stator slot pitch, and the stator teeth are shaped to allow each stator coil to be installed by pushing the stator coil to surround one of the stator teeth. The stator coils include tubular cooling channels for conducting cooling liquid in the stator slots.

Claims

1. A stator for an electrical machine, the stator comprising:

a stator core comprising a plurality of stator teeth and stator slots, and

a stator winding comprising a plurality of stator coils,

wherein width of each stator coil is one stator slot pitch, and the stator teeth are shaped to allow each stator coil to be installed by pushing the stator coil to surround one of the stator teeth without changing the shape of the stator coil, and

wherein the stator coils comprise cooling tubes made of different material than electrical conductors of the stator coils and attached to the electrical conductors of the stator coils, the cooling tubes forming tubular cooling channels for conducting cooling liquid in the stator slots in the longitudinal direction of the electrical conductors of the stator coils and among the electrical conductors of each of the stator coils, and

wherein each electrical conductor comprises electrically conductive material which constitutes, together with one and only one of the cooling tubes, at least a part of a cable with a cooling channel so that a cross-section of the cooling tube is in a center of a cross-section of the cable.

2. The stator according to claim 1, wherein each electrical conductor comprises two electrically parallel connected bars of electrically conductive material and one of the cooling tubes is placed between the bars.

3. The stator according to claim 1, wherein each electrical conductor comprises a sleeve of electrically conductive material arranged to surround one of the cooling tubes.

4. The stator according to claim 1, wherein each electrical conductor comprises a bundle of electrically parallel connected wires of electrically conductive material, the bundle being arranged to surround one of the cooling tubes, and the stator coils further comprising electrical insulator material between the wires of the electrically conductive material.

5. The stator according to claim 1, wherein the cooling tubes are made of stainless steel.

6. The stator according to claim 1, wherein the stator coils comprise electrically insulating connecting elements at the ends of the cooling tubes.

7. The stator according to claim 1, wherein the electrical conductors of the stator coils are made of copper.

8. The stator according to claim 1, wherein the stator core consists of a plurality of stator segments.

9. The stator according to claim 1, wherein the stator winding is coated with a layer of resin so as to protect the stator winding against external stresses.

10. The stator according to claim 1, wherein the stator is one of the following:

a stator of an inner rotor radial flux machine, a stator of an outer rotor radial flux machine, a stator of an axial flux machine.

11. An electrical machine comprising a rotor and a stator, wherein the stator comprises:

a stator core comprising a plurality of stator teeth and stator slots, and

a stator winding comprising a plurality of stator coils,

wherein width of each stator coil is one stator slot pitch, and the stator teeth are shaped to allow each stator coil to be installed by pushing the stator coil to surround one of the stator teeth without changing the shape of the stator coil, and

wherein the stator coils comprise cooling tubes made of different material than electrical conductors of the stator coils and attached to the electrical conductors of the stator coils, the cooling tubes forming tubular cooling channels for conducting cooling liquid in the stator slots in the longitudinal direction of the electrical conductors of the stator coils and among the electrical conductors of each of the stator coils, and

wherein each electrical conductor comprises electrically conductive material which constitutes, together with one and only one of the cooling tubes, at least a part of a cable with a cooling channel so that a cross-section of the cooling tube is in a center of a cross-section of the cable.

12. The electrical machine according to claim 11, wherein the rotor comprises permanent magnets for producing an excitation magnetic flux.

13. An electrical machine according to claim 12, wherein the number (p) of magnetic poles produced with the permanent magnets is greater than the quotient of the number (Q) of the stator teeth and the number of phases (m) of the stator winding, Q/m/p<

1.