Power converter with modular stages

• US 9,712,051 B2
• Filed: 04/26/2016
• Issued: 07/18/2017
• Est. Priority Date: 05/05/2011
• Status: Active Grant

• Current Assignee: pSemi Corporation (Murata Manufacturing Co Limited)
• Original Assignee: Arctic Sand Technologies, Inc. (Murata Manufacturing Co Limited)
• Inventors: Giuliano, David M.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US15/138,692
• Publication Number:
  US 20160322894A1
• Time in Patent Office: 448 Days
• CPC Class Codes: H02M 1/0043 Converters switched with a phase shift, i.e. interleaved non-isolated DC/DC converters H02M3/1586
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 1/42 Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/4291 by using a Buck converter to switch the input current
• CPC Class Codes: H02M 3/00 Conversion of dc power input into dc power output
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/077 with parallel connected charge pump stages
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 7/4837 Flying capacitor converters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus for electric power conversion includes a converter having a regulating circuit and switching network. The regulating circuit has magnetic storage elements, and switches connected to the magnetic storage elements and controllable to switch between switching configurations. The regulating circuit maintains an average DC current through a magnetic storage element. The switching network includes charge storage elements connected to switches that are controllable to switch between plural switch configurations. In one configuration, the switches forms an arrangement of charge storage elements in which at least one charge storage element is charged using the magnetic storage element through the network input or output port. In another, the switches form an arrangement of charge storage elements in which an element discharges using the magnetic storage element through one of the input port and output port of the switching network.

Claims

1. An apparatus for electric power conversion, said apparatus comprising a converter, said converter comprising a switching network having a high-voltage terminal, a low-voltage terminal, and switching elements that control current flow between said high-voltage terminal and an inductor connected to said low-voltage terminal through which a non-zero average DC current flows during operation of said converter, and a controller configured for causing said switching network to be in one of first, second, and third states, wherein, in said first state, said controller causes said switching elements and a first charge-storage element to assume a first arrangement that defines a first path along which first current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said second state said controller causes said switching elements and a second charge-storage element to assume a second arrangement that defines a second path along which second current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said third state, said controller configures said switching elements to suppress current between said high-voltage terminal and said low-voltage terminal to a level that is below an absolute value of an average of said first and second currents, wherein during said first state there is a non-zero average change in charge stored in said first charge-storage element, and wherein during said second state there is a non-zero average change in charge stored in said second charge-storage element.

2. The apparatus of claim 1, further comprising said inductor.

3. The apparatus of claim 2, wherein said inductor is a constituent of a regulating circuit.

4. The apparatus of claim 2, wherein said inductor is a constituent of a buck converter.

5. The apparatus of claim 2, wherein said inductor is a constituent of a boost converter.

6. The apparatus of claim 1, wherein said switching network is a full-wave switching network.

7. The apparatus of claim 1, wherein said first and second arrangements cause an amount of charge on said first and second charge-storage elements to change by causing charge to pass through said inductor.

8. The apparatus of claim 1, wherein said controller is configured such that, during first and second time intervals, said controller connects said inductor to said switching network, and during a third time interval between said first and second time intervals, said controller disconnects said inductor from said switching network.

9. The apparatus of claim 1, wherein said controller further comprises circuitry for providing a basis for said controller to determine when to transition between said states.

10. The apparatus of claim 1, wherein at least one of said low-voltage and high-voltage terminal is connected to said controller, and wherein said controller is configured to control operation of said switching network based at least in part on information obtained from said at least one of said low-voltage and high-voltage terminal.

11. The apparatus of claim 1, wherein said controller is configured to control operation of said switching network based at least in part on current through said switching network.

12. The apparatus of claim 1, wherein said switching network is configured such that an absolute value of a voltage difference at said high-voltage terminal is greater than twice an absolute value of a voltage difference at said low-voltage terminal.

13. The apparatus of claim 1, further comprising a third charge-storage element connected to said low-voltage terminal.

14. The apparatus of claim 13, wherein said third charge-storage element has a smaller capacitance than either said first or second charge-store elements.

15. An apparatus for electric power conversion, said apparatus comprising a converter, said converter comprising a switching network having a high-voltage terminal, a low-voltage terminal, and switching elements that control current flow between said high-voltage terminal and a plurality of regulating circuits connected to said low-voltage terminal through which a non-zero average DC current flows during operation of said converter, and a controller configured for causing said switching network to be in one of first, second, and third states, wherein, in said first state, said controller causes said switching elements and a first charge-storage element to assume a first arrangement that defines a first path along which first current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said second state said controller causes said switching elements and a second charge-storage element to assume a second arrangement that defines a second path along which second current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said third state, said controller configures said switching elements to suppress current between said high-voltage terminal and said low-voltage terminal to a level that is below an absolute value of an average of said first and second currents, wherein during said first state there is a non-zero average change in charge stored in said first charge-storage element, and wherein during said second state there is a non-zero average change in charge stored in said second charge-storage element.

16. The apparatus of claim 15, further comprising a memory device, and a central processing unit, wherein said memory device is connected to a first regulating circuit from said plurality of regulating circuits, and wherein said central processing unit is connected to a second regulating circuit from said plurality of regulating circuits.

17. The apparatus of claim 16, wherein said first and second regulating circuits are integrated into a power-management integrated circuit.

18. The apparatus of claim 15, further comprising first and second regulating circuits that are connected to said switching network via said low-voltage terminal.

19. The apparatus of claim 15, wherein said first and second arrangements cause an amount of charge on said first and second charge-storage elements to change by causing charge to pass through an inductor.

20. The apparatus of claim 19, wherein said inductor is a constituent of a regulating circuit from said plurality of regulating circuits.

21. The apparatus of claim 19, wherein said charge passes through an inductor outside of a regulating circuit.

22. The apparatus of claim 19, wherein said charge passes through an inductance outside of a regulating circuit and also through an inductance inside of a regulating circuit.

23. The apparatus of claim 15, wherein said controller is configured such that, during first and second time intervals, said controller connects said plurality of regulating circuits to said first switching network, and during a third time interval that is between said first and second time intervals, said controller disconnects said plurality of regulating circuits from said switching network.

24. The apparatus of claim 15, wherein each of said regulating circuits drives a corresponding one of a plurality of loads.

25. An apparatus for electric power conversion, said apparatus comprising a converter, said converter comprising a semiconductor die into which is integrated an integrated circuit comprising a switching network having a high-voltage terminal, a low-voltage terminal, and switching elements that control current flow between said high-voltage terminal and said low-voltage terminal through which a non-zero average DC current flows during operation of said converter, and a controller configured for causing said switching network to be in one of first, second, and third states, wherein, in said first state, said controller causes said switching elements and a first charge-storage element to assume a first arrangement that defines a first path along which first current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said second state said controller causes said switching elements and a second charge-storage element to assume a second arrangement that defines a second path along which second current flows through said switching network between said high-voltage terminal and said low-voltage terminal, wherein, in said third state, said controller configures said switching elements to suppress current between said high-voltage terminal and said low-voltage terminal to a level that is below an absolute value of an average of said first and second currents, wherein during said first state there is a non-zero average change in charge stored in said first charge-storage element, and wherein during said second state there is a non-zero average change in charge stored in said second charge-storage element.

26. The apparatus of claim 25, wherein said switching network on said integrated circuit is connected to charge-storage elements.

27. The apparatus of claim 26, wherein said charge-storage elements are disposed adjacent to said integrated circuit.

28. The apparatus of claim 26, wherein said charge-storage elements are disposed above said integrated circuit.

29. The apparatus of claim 26, wherein said charge-storage elements are disposed beside said integrated circuit.

30. The apparatus of claim 25, further comprising solder bumps, wherein said switching network is connected to said solder bumps.

31. The apparatus of claim 25, wherein said low-voltage terminal is connected to an inductor.