LED (light-emitting diode) string derived controller power supply

• US 9,713,206 B2
• Filed: 07/16/2015
• Issued: 07/18/2017
• Est. Priority Date: 03/20/2014
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Philips Lighting Holding BV (Signify N.V.)
• Inventors: Singh, Rahul, King, Eric, Melanson, John L.
• Primary Examiner(s): Taningco, Alexander H
• Assistant Examiner(s): Garcia, Christian L
• Application Number:
  US14/801,440
• Publication Number:
  US 20150327339A1
• Time in Patent Office: 733 Days
• Field of Search: 315186, 315185 R, 315291, 315307, 315224
• CPC Class Codes: H05B 39/047 with pulse width modulation from a DC power source
• CPC Class Codes: H05B 41/28 using static converters
• CPC Class Codes: H05B 41/2827 using specially adapted components in the load circuit, e.g. feed-back transformers, piezoelectric transformers; using specially adapted load circuit configurations
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED lighting device includes an auxiliary power supply that supplies power to a control circuit of the LED lighting device that receives an input from a terminal of a light-emitting diode (LED) string of the lighting device that has a substantially lower voltage than the line voltage to which the lighting device is connected. The terminal may be within the LED string, or may be an end of the string. A linear regulator may be operated from the voltage drop across a number of the LEDs in the string so that the energy wasted by the auxiliary power supply is minimized. In other designs, the auxiliary power supply may be intermittently connected in series with the LED string only when needed. The intermittent connection can be used to forward bias a portion of the LED string when the voltage supplied to the LED string is low, increasing overall brightness.

Claims

1. A lighting circuit, comprising:

a plurality of sets of series-connected light-emitting diodes (LEDs), wherein a first LED set of one or more of the LEDs includes a first terminal coupled between an input voltage source terminal and an auxiliary power supply terminal and a second LED set of one or more of the LEDs includes a current input terminal and a ground terminal;

a switching power converter having a magnetic energy-storing element and a switching element for controlling a current supplied through the plurality of series connected light-emitting diodes;

a control circuit for controlling the switching element of the switching power converter, wherein;

the control circuit includes a power supply input terminal coupled to the auxiliary power supply terminal of the first LED set;

a switching circuit, wherein the switching circuit includes;

a first switch coupled to the auxiliary power supply terminal of the first LED set and the ground terminal of the second LED set;

a second switch coupled between the auxiliary power supply terminal of the first LED set and the current input terminal of the second LED set;

a string controller circuit coupled to control terminals of the first and second switches, wherein the string controller circuit is configured to;

generate a first control signal to control the first switch to alternately allow current to flow from the auxiliary power supply terminal to the control circuit and shunt the auxiliary power supply terminal to the ground terminal; and

generate a second control signal to control the second switch to intermittently couple the auxiliary power supply terminal to the current input terminal of the second LED set.

2. The lighting circuit of claim 1, wherein:

the first switch is open to allow current to flow from the auxiliary power supply terminal to the control circuit; and

a diode coupled between the first LED set and the power supply input terminal of the control circuit.

3. The lighting circuit of claim 1, wherein the string controller circuit further further comprises a comparison circuit for controlling the switching circuit by comparing an auxiliary power supply voltage at the auxiliary power supply terminal to a threshold voltage, wherein the comparison circuit controls generation of the first in response to a magnitude of the power supply voltage being less than a magnitude of the threshold voltage.

4. The lighting circuit of claim 1, wherein the auxiliary power supply terminal is directly coupled to the power supply input terminal of the control circuit, wherein an auxiliary power supply voltage is determined by a voltage drop across the second LED set.

5. The lighting circuit of claim 1, wherein the switching circuit is controlled by a current controller that controls a current supplied to the plurality of series-connected light-emitting diodes, and wherein the switching circuit is configured to couple the terminal to the power supply input terminal of the control circuit when a voltage supplied across the plurality of series-connected light-emitting diodes is less than a voltage required to forward bias both the first and second LED sets, whereby during operation of the lighting circuit the current is intermittently conducted through the switching circuit to forward bias the first LED set.

6. The lighting circuit of claim 1 wherein the first and second LED sets each comprise a plurality of LEDs.

7. The lighting circuit of claim 6, wherein the the string control circuit is configured to control the second switch to set an illumination intensity of the second LED set.

8. A method of generating an auxiliary power supply for a circuit controlling the transfer of power from an input voltage source to a lighting device comprising plurality of sets of series-connected light-emitting diodes (LEDs) the method comprising:

controlling a switching circuit to charge a magnetic energy-storing element from the input voltage source and discharging of the magnetic energy-storing element to apply energy stored in the magnetic energy-storing element to the sets of LEDs;

generating an auxiliary power supply voltage supplied to a power supply input terminal of the control circuit from auxiliary power supply terminal of a first LED set of one or more LEDs of plurality of sets of LEDs; and

controlling a first switch, coupled to the auxiliary power supply terminal of the first LED set and a ground terminal, with a first control signal to alternately couple the auxiliary power supply terminal to the control circuit and shunt the auxiliary power supply terminal to the ground terminal; and

controlling a second switch, coupled between the auxiliary power supply terminal of the first LED set and a current input terminal of a second LED set of one or more LEDs of plurality of sets of LEDs, with a second control signal to alternately couple the auxiliary power supply terminal to the current input terminal of the second LED set.

9. The method of claim 8, wherein the generating further comprises:

comparing auxiliary power supply voltage to a threshold voltage; and

setting a state of the first control signal to open the first switch in response to a magnitude of the power supply voltage being less than a magnitude of the threshold voltage.

10. The method of claim 8, wherein the controlling the first switch comprises closing the first switch when a voltage supplied across the plurality of series-connected light-emitting diodes is less than a voltage required to forward bias both the first subset and the second subset of the plurality of series-connected light-emitting diodes.

11. The method of claim 8 wherein the first and second LED sets each comprise a plurality of LEDs.

12. The method of claim 11, further comprising controlling a period of the second control signal to set an illumination intensity of the second LED set.

13. An integrated circuit for operating a lighting circuit comprising a switching power converter and a plurality of a plurality of sets of series-connected light-emitting diodes (LEDs) coupled between an input voltage source terminal and a ground terminal associated with the input voltage source, the integrated circuit comprising:

a control circuit for controlling a switching element of the switching power converter wherein;

the control circuit includes a power supply input terminal coupled to an auxiliary power supply terminal of a first LED set of one or more LEDs of plurality of sets of LEDs;

a switching circuit, wherein the switching circuit includes;

a first switch coupled to the auxiliary power supply terminal of the first LED set and the ground terminal of a second LED set of one or more LEDs of plurality of sets of LEDs;

a second switch coupled between the auxiliary power supply terminal of the first LED set and a current input terminal of the second LED set;

a string controller circuit coupled to control terminals of the first and second switches, wherein the string controller circuit is configured to;

generate a first control signal to control the first switch to alternately couple the auxiliary power supply terminal to the control circuit and shunt the auxiliary power supply terminal to the ground terminal; and

generate a second control signal to control the second switch to alternately couple the auxiliary power supply terminal to the current input terminal of the second LED set.

14. The integrated circuit of claim 13, wherein:

the first switch is open to allow current to flow from the auxiliary power supply terminal to the control circuit; and

a diode coupled between the first LED set and the power supply input terminal of the control circuit.

15. The integrated circuit of claim 13, wherein the string controller circuit further further comprises a comparison circuit for controlling the switching circuit by comparing an auxiliary power supply voltage at the auxiliary power supply terminal to a threshold voltage, wherein the comparison circuit controls generation of the first in response to a magnitude of the power supply voltage being less than a magnitude of the threshold voltage.

16. The integrated circuit of claim 13, wherein the switching circuit is configured to close the first switch when a voltage supplied across the plurality of series-connected light-emitting diodes is less than a voltage required to forward bias both the first and second LED sets whereby current is intermittently conducted through the switching circuit to forward bias the first LED set.

17. The integrated circuit of claim 13 wherein the first and second LED sets each comprise a plurality of LEDs.

18. The integrated circuit of claim 17, wherein the string controller circuit is configured to control the second control signal to set an illumination intensity of the second LED set.