Adjustable golf club and system and associated golf club heads and shafts

• US 9,713,750 B2
• Filed: 09/09/2013
• Issued: 07/25/2017
• Est. Priority Date: 05/31/2012
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Boggs, Joshua M., Rubal, Matthew P., Sander, Raymond J.
• Primary Examiner(s): Airapetian, Mila
• Application Number:
  US14/022,175
• Publication Number:
  US 20140012550A1
• Time in Patent Office: 1,415 Days
• Field of Search: 703 7
• CPC Class Codes: A63B 53/02 Joint structures between the head and the shaft
• CPC Class Codes: A63B 53/022 allowing adjustable positioning of the head with respect to the shaft
• CPC Class Codes: A63B 53/023 adjustable angular orientation
• CPC Class Codes: A63B 53/025 lie angle only, i.e. relative angular adjustment between the shaft and the club head about an axis parallel to the intended line of play when the club is in its normal address position
• CPC Class Codes: A63B 53/026 loft angle only, i.e. relative angular adjustment between the shaft and the club head about a horizontal axis perpendicular to the intended line of play when the club is in its normal address position
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/06 adjustable
• CPC Class Codes: G06F 30/00 Computer-aided design [CAD]
• CPC Class Codes: G06Q 30/02 Marketing; Price estimation or determination; Fundraising
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

In general, aspects of this invention relate to golf clubs or golf club components incorporating adjustment members that permit ready adjustability of golf club parameters and/or interchangeability of golf club components to change a golf club configuration, and methods for providing golf clubs. According to aspects of this invention, an adjustment member may be utilized to allow the adjustability of a golf club parameter to change a golf club configuration, while ensuring there is substantially no change to other club or club head variables, parameters or characteristics. According to another aspect of this invention, an adjustment member may be utilized to allow the adjustability of two golf club parameters independently to change a golf club configuration, while ensuring there is substantially no change to other club or club head variables, parameters or characteristics.

Claims

1. A method of providing a line of golf clubs, the line comprising at least one model of a first club type, the method comprising the steps of:

designing a head for the first club type wherein the head has a reference loft angle; and

manufacturing the head to have the reference loft angle,

wherein the head permits adjustment of at least the loft angle such that the head is adjustable to at least three settings for the loft angle, and a set of non-adjustable parameters for the head are substantially unchanged within a predetermined tolerance, such that P*n*x club configurations are provided in the line, wherein P is a number of settings for the loft angle, n is a number of shaft flex options, and x is a number of head types,

wherein a first number of golf clubs in the line of golf clubs is less than a second number of golf clubs required to provide the same club configurations by designing and manufacturing multiple heads with individually designed-in loft angles.

2. The method of claim 1, wherein P ranges from 3-9.

3. The method of claim 2, wherein P is adjustable in 1 degree increments.

4. The method of claim 2, wherein P is adjustable in 0.5 degree increments.

5. The method of claim 1, wherein the line of golf clubs includes one or more of the following:

a second club type, at least 3 shaft flex options, a second model for the first club type.

6. The method of claim 1, wherein the loft angle of the head is adjustable up to +4 degrees and −

4 degrees from the reference loft angle, plus a tolerance of +/−

0.3 degrees.

7. The method of claim 6, wherein the loft angle of the head is adjustable up to +2 degrees and up to −

2 degrees from the reference loft angle, plus a tolerance of +/−

0.3 degrees.

8. The method of claim 1, wherein the set of non-adjustable parameters includes one or more of the following:

a location of a sole contact point of the head, a location of a center of gravity of the head, a location of a face center of the head, a moment of inertia of the head, a roll curvature of the head, a bulge curvature of the head.

9. The method of claim 1, wherein a second adjustable parameter can be adjusted such that the set of non-adjustable parameters remains substantially unchanged within the predetermined tolerance.

10. The method of claim 9, wherein the second adjustable parameter is face angle.

11. The method of claim 9, wherein the second adjustable parameter is lie angle.

12. The method of claim 9, wherein the second adjustable parameter has at least 3 settings.

13. The method of claim 5, wherein the second club type is one of a fairway wood and a hybrid.

14. A method of providing a line of golf clubs, the line comprising at least one model of a first club type, the method comprising the steps of:

designing a head for the first club type, wherein the head has a reference loft angle;

manufacturing the head to have the reference loft angle;

providing a shaft;

providing at least one adjustable member; and

fitting the at least one adjustable member to the head and the shaft,

wherein the head permits adjustment of a loft angle of the head such that the at least one adjustable member has at least three settings for the loft angle, such that P*n*x club configurations are provided in the line, wherein P is a number of settings for the loft, n is a number of shaft flex options, and x is a number of head types, wherein P has a value of at least three, n has a value of at least three, and x has a value of at least one, wherein the loft angle of the head is adjustable up to +4 degrees and −

4 degrees from the reference loft angle, plus a tolerance of +/−

0.3 degrees, and

wherein a first number of golf clubs in the line of golf clubs is less than a second number of golf clubs required to provide the same club configurations by designing and manufacturing multiple heads with individually designed-in loft angles.

15. The method of claim 14, wherein the head has a set of non-adjustable parameters that are substantially unchanged within a predetermined tolerance including one or more of the following:

a location of a sole contact point of the head, a location of a center of gravity of the head, a location of a face center of the head, a moment of inertia of the head, a roll curvature of the head, a bulge curvature of the head.

16. The method of claim 15, wherein one of a face angle and a lie angle of the head can be adjusted such that the set of non-adjustable parameters remains substantially unchanged within the predetermined tolerance.