Methods and systems for indicating water at an oxygen sensor based on sensor heater power consumption

• US 9,714,619 B2
• Filed: 04/12/2016
• Issued: 07/25/2017
• Est. Priority Date: 08/20/2013
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Surnilla, Gopichandra, Makled, Dan A., Soltis, Richard E., Clark, Timothy Joseph
• Primary Examiner(s): SOLIS, ERICK R
• Application Number:
  US15/097,145
• Publication Number:
  US 20160222897A1
• Time in Patent Office: 469 Days
• Field of Search: 12356812, 12356816, 7311431, 7311473, 7311474
• CPC Class Codes: F02B 29/04 Cooling of air intake supply
• CPC Class Codes: F02D 2200/0418 Air humidity
• CPC Class Codes: F02D 41/0002 Controlling intake air
• CPC Class Codes: F02D 41/0007 for control of turbo-charged or super-charged engines control of the pumps per se F02B37/12
• CPC Class Codes: F02D 41/0065 Specific aspects of external EGR control constructional details of EGR system F02M26/00
• CPC Class Codes: F02D 41/0072 Estimating, calculating or determining the EGR rate, amount or flow sensors in EGR systems F02M26/45
• CPC Class Codes: F02D 41/144 Sensor in intake manifold
• CPC Class Codes: F02D 41/1494 Control of sensor heater
• CPC Class Codes: F02D 41/1495 Detection of abnormalities in the air/fuel ratio feedback system
• CPC Class Codes: F02M 2026/001 Arrangements; Control features; Details
• CPC Class Codes: F02M 26/04 with a single turbocharger
• CPC Class Codes: F02M 26/44 in which a main EGR passage is branched into multiple passages
• CPC Class Codes: F02M 26/45 Sensors specially adapted for EGR systems
• CPC Class Codes: F02M 26/46 for determining the characteristics of gases, e.g. composition
• CPC Class Codes: F02M 26/49 Detecting, diagnosing or indicating an abnormal function of the EGR system
• CPC Class Codes: F02P 5/1502 using one central computing unit
• CPC Class Codes: G01M 15/02 Details or accessories of testing apparatus
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Methods and systems are provided for indicating water at an oxygen sensor based on power consumption of a heating element of the oxygen sensor. In one example, water may be indicated at an oxygen sensor positioned in an intake of an engine responsive to power consumption of the heating element of the oxygen sensor increasing above a baseline level. Engine operating parameters may then be adjusted based on the water indication and the power consumption.

Claims

1. An engine method, comprising:

indicating water at an oxygen sensor positioned in an engine intake, downstream of a compressor, based on a transient increase in power consumed by a heating element of the oxygen sensor; and

adjusting an operating parameter responsive to the indication of water.

2. The method of claim 1, wherein adjusting the operating parameter includes disabling exhaust gas recirculation system diagnostics responsive to the indicating water at the oxygen sensor.

3. The method of claim 1, wherein adjusting the operating parameter includes temporarily disabling an oxygen sensor heating element degradation indication responsive to the indicating water at the oxygen sensor, a duration of the disabling responsive to a rate of power increase.

4. The method of claim 1, wherein indicating water includes indicating an amount of water at the oxygen sensor based on the transient increase in power consumed by the heating element, wherein the engine is a direct fuel injection engine.

5. The method of claim 4, wherein adjusting the operating parameter includes adjusting a position of an intake throttle responsive to the indicating water at the oxygen sensor to control a rate of water ingestion below a threshold rate, wherein the transient increase in power is based on a temporary increase in a rate of power consumption.

6. The method of claim 5, wherein adjusting the position of the intake throttle includes decreasing an opening of the intake throttle to decrease airflow through an intake manifold below the threshold rate, the decrease in the airflow increasing with increasing the amount of water at the oxygen sensor.

7. The method of claim 4, further comprising adjusting spark timing based on the amount of water at the oxygen sensor.

8. The method of claim 7, wherein adjusting spark timing includes advancing spark timing when a pedal position is increasing and retarding spark timing when the pedal position is below a threshold position, and wherein the compressor is coupled to an electric machine.

9. The method of claim 1, wherein indicating water includes indicating a rate of water ingestion at an intake manifold based on the transient increase in power consumed by the heating element, and wherein adjusting the operating parameter includes disabling exhaust gas recirculation system diagnostics responsive to the indicating water at the oxygen sensor and temporarily disabling an oxygen sensor heating element degradation indication responsive to the indicating water at the oxygen sensor, a duration of the disabling responsive to a rate of power increase.

10. The method of claim 1, wherein the oxygen sensor is positioned at an outlet of a charge air cooler upstream of engine cylinders and upstream of a throttle.

11. An engine method, comprising:

adjusting a turbocharger compressing engine intake air;

adjusting a direct injection of fuel to the engine;

cooling compressed air in a charge air cooler, and

adjusting engine operating conditions responsive to power consumption of a heating element of an oxygen sensor in the compressed air increasing above a baseline power consumption level by a threshold amount, the oxygen sensor positioned downstream of the charge air cooler and upstream of a throttle.

12. The method of claim 11, wherein adjusting engine operating conditions includes one or more of disabling exhaust gas recirculation diagnostics and disabling an indication of oxygen sensor heating element degradation.

13. The method of claim 11, further comprising estimating one or more of an amount of water and a rate of water ingestion at an intake manifold based on the power consumption of the heating element, the amount of water and the rate of water ingestion increasing with increasing power consumption.

14. The method of claim 13, wherein adjusting engine operating conditions includes adjusting one or more of airflow to the intake manifold and spark timing based on one or more of the amount of water and the rate of water ingestion at the intake manifold.

15. The method of claim 11, wherein the threshold amount is based on a threshold amount of water resulting in reduced accuracy of exhaust gas recirculation flow estimates or decreased combustion stability and wherein the baseline power consumption level is based on heating element power consumption under dry conditions.

16. The method of claim 11, further comprising enabling exhaust gas recirculation system diagnostics and determining exhaust gas recirculation flow based on output of the oxygen sensor when the power consumption of the heating element is less than the threshold amount above the baseline power consumption level.

17. The method of claim 16, further comprising adjusting exhaust gas recirculation combustion parameters based on the determined exhaust gas recirculation flow.

18. The method of claim 16, further comprising adjusting an exhaust gas recirculation valve to deliver a desired exhaust gas recirculation flow, the desired exhaust gas recirculation flow based on engine operating conditions and the determined exhaust gas recirculation flow.

19. A system for an engine, comprising:

an intake manifold including an intake throttle;

a compressor coupled upstream of the throttle;

a charge air cooler positioned upstream of the intake manifold;

an oxygen sensor positioned at an outlet of the charge air cooler and upstream of the throttle, the oxygen sensor including a heating element; and

a controller with computer readable instructions for indicating water at the oxygen sensor in response to an increase in power consumption of the heating element of the oxygen sensor greater than a threshold during a select condition.

20. The system of claim 19, wherein the computer readable instructions further include instructions for adjusting engine operating conditions based on the indicating water at the oxygen sensor, the engine operating conditions including one or more of an opening of the intake throttle and spark timing, wherein the select condition is responsive to ambient humidity greater than a threshold, and wherein the compressor is at least partially driven by an electric machine.