Pumping system

• US 9,714,650 B2
• Filed: 12/13/2013
• Issued: 07/25/2017
• Est. Priority Date: 06/11/2013
• Status: Active Grant

• Current Assignee: Altra Inc.
• Original Assignee: Matthew G. Morris Jr
• Inventors: Morris, Jr., Matthew G.
• Primary Examiner(s): Plakkoottam, Dominick L
• Assistant Examiner(s): TREMARCHE, CONNOR J.
• Application Number:
  US14/105,622
• Publication Number:
  US 20140363313A1
• Time in Patent Office: 1,320 Days
• Field of Search: 417479, 4174131
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/128 with incorporated valves
• CPC Class Codes: A61M 5/14224 Diaphragm type
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: F04B 43/0054 particularities of the flexible members
• CPC Class Codes: F04B 43/025 two or more plate-like pumping members in parallel
• CPC Class Codes: F04B 43/026 each plate-like pumping flexible member working in its own pumping chamber
• CPC Class Codes: F04B 43/028 with in- or outlet valve arranged in the plate-like flexible member valve arranged in the piston F04B53/12

Abstract

Provided is a pumping system that includes a parallel dual chamber pumping mechanism and an attachable disposable cassette. The disposable cassette includes a multi-laminate membrane which facilitates efficient, accurate and uniform delivery of fluids. The multi-laminate membrane is held in intimate contact with the pumping fingers of the pumping mechanism by electrostatic or magnetic attraction, thereby allowing the pump to pull a vacuum without the need for a preloaded elastomeric pumping segment.

Claims

1. A pumping system comprising:

(a) a disposable cassette comprising;

(i) a body having a sealed top side, an open bottom side, an inlet port disposed on a proximal end of the cassette and an outlet port disposed on a distal end of the cassette;

(ii) a first pumping chamber disposed within the open bottom side between a first inlet valve and a first outlet valve;

(iii) a second pumping chamber disposed within the open bottom side between a second inlet valve and a second outlet valve, wherein the first and second pumping chambers are positioned in parallel with each other; and

(iv) a multi-laminate membrane adhered to and sealing the open bottom side defining fluid paths between the inlet port and the outlet port, wherein the multi-laminate membrane comprises a plurality of layers; and

(b) a pumping mechanism comprising;

(i) a chassis configured for removable attachment to the disposable cassette;

(ii) a motor disposed within a length of the chassis and positioned in parallel to an axis extending between the inlet port and the outlet port of the cassette;

(iii) a camshaft disposed adjacent to and in mechanical communication with the motor, wherein the camshaft comprises a plurality of lobes disposed along a length thereof;

(iv) a first drive arm hingedly attached to the chassis and positioned parallel to the motor, wherein a bottom portion of the finger drive arm is in mechanical communication with the camshaft;

(v) a second drive arm hingedly attached to the chassis and positioned opposing the first drive arm, such that the first and second drive arms are positioned on opposing sides of the axis, wherein a bottom portion of the second drive arm is in mechanical communication with the camshaft, and wherein the first and second drive arms are 180°

out of phase with each other;

(vi) a first array of permanent magnets fixedly attached to a top portion of the first drive arm, and a second array of permanent magnets fixedly attached to a top portion of the second drive arm, wherein the first and second arrays of permanent magnets are configured for magnetic attachment to the multi-laminate membrane; and

(v) a plurality of valve arms hingedly attached to the chassis, wherein a lower portion of each valve arm is in mechanical communication with one of the plurality of lobes on the camshaft and an upper portion of each valve arm is configured to respectively actuate each of the first and second inlet valves and the first and second outlet valves.

2. The pumping system of claim 1, wherein the camshaft comprises an inlet valve lobe and an outlet valve lobe, each disposed at opposite ends of the camshaft and 180°

out of phase from each other.

3. The pumping system of claim 1, wherein the plurality of valve arms comprises a first and second inlet valve arm, and a first and second outlet valve arm, wherein the first inlet valve and second outlet valve arms are configured to actuate the respective valves simultaneously, and wherein the second inlet valve and first outlet valve arms are configured to actuate the respective valves simultaneously.

4. The pumping system of claim 1, wherein the plurality of lobes comprises a main lobe configured to actuate each of the first and second drive arms, a first valve lobe, and a second valve lobe, wherein the first valve lobe is configured to actuate the valve arms corresponding to the first and second inlet valves, and the second valve lobe is configured to actuate the valve arms corresponding to the first and second outlet valves.

5. The pumping system of claim 1, wherein an inner surface of the first pumping chamber and an inner surface of the second pumping chamber are angled in accordance with a range of motion of each of the first and second drive arms.

6. The pumping system of claim 1, wherein the multi-laminate membrane is a thin film magnetic membrane or a conductive membrane.

7. The pumping system of claim 6, wherein the thin film multi-laminate membrane comprises a first layer configured to adhere to the open bottom side of the body, a second layer configured to be magnetic and electrically conductive, and a third layer configured to resist abrasion, wherein the first, second, and third layers are laminated as a single membrane.

8. The pumping system of claim 1, further comprising a plurality of strain gauges disposed on the pumping mechanism and configured to monitor fluid pressure within the first and second pumping chambers.

9. The pumping system of claim 8, wherein the plurality of strain gauges comprises a first and a second strain gauge, each disposed on one of the first and second drive arms.

10. The pumping system of claim 8, wherein the plurality of strain gauges comprises a first and a second strain gauge, each disposed on a surface of one of the first and second drive arms in contact with the multi-laminate membrane.

11. The pumping system of claim 9, wherein the first and second strain gauges are disposed on a surface opposite to the magnetic attachment to the multi-laminate membrane.

12. The pumping system of claim 1, wherein the inlet port is configured for fluid communication with a fluid reservoir and the outlet port is configured for attachment to downstream supply tubing for intravenous administration of the fluid to a subject.

13. The pumping system of claim 1, wherein the first array of permanent magnets are arranged to span from a proximal end of the first pumping chamber to the distal end of the first pumping chamber;

and the second array of permanent magnets are arranged to span from the proximal end of the first pumping chamber to the distal end of the first pumping chamber.

14. The pumping system of claim 1, wherein the first array of permanent magnets are arranged parallel to the direction of the axis;

and the second array of permanent magnets are arranged parallel to the direction of the axis.

15. The pumping system of claim 1, wherein the multi-laminate membrane comprises a first layer, a second layer and a third layer, in this order, and the second layer comprises a material that is configured to magnetically attach to the first and second arrays of permanent magnets.

16. A pumping mechanism comprising:

(a) a chassis configured for removable attachment to a disposable cassette having an inlet port on a proximal end and an outlet port on a distal end;

(b) a motor disposed within a length of the chassis and positioned in parallel to an axis extending from the inlet port to the outlet port of the cassette;

(c) a camshaft disposed adjacent to and in mechanical communication with the motor, the camshaft positioned in parallel to the axis, wherein the camshaft comprises a plurality of lobes disposed along a length thereof;

(d) a first drive arm hingedly attached to the chassis and positioned parallel to the motor, wherein a bottom portion of the first drive arm is in mechanical communication with the camshaft;

(e) a second drive arm hingedly attached to the chassis and positioned opposing the first drive arm, wherein a bottom portion of the second drive arm is in mechanical communication with the camshaft, and wherein the first and second drive arms are 180°

out of phase with each other;

(f) a first array of permanent magnets fixedly attached to a top portion of the first drive arm, and a second array of permanent magnets fixedly attached to a top portion of the second drive arm, wherein the permanent magnets are configured for magnetic attachment to a multi-laminate membrane of the disposable cassette when attached thereto;

(g) a plurality of strain gauges disposed on a surface of each of the first and second drive arms in contact with the multi-laminate membrane and configured to monitor fluid pressure within first and second pumping chambers of the disposable cassette when attached thereto; and

(h) a plurality of valve arms hingedly attached to the chassis, wherein a lower portion of each valve arm is in mechanical communication with one of the plurality of lobes on the camshaft and an upper portion of each valve arm is configured to respectively actuate each of a first inlet valve and a second inlet valve of the cassette and a first outlet valve and a second outlet valve of the cassette.

17. The pumping mechanism of claim 16, wherein the plurality of strain gauges comprises a first and a second strain gauge, each disposed on the surface of a respective drive arm.

18. The pumping mechanism of claim 16, wherein the plurality of strain gauges comprises a first and a second strain gauge, and the first and second strain gauges are disposed on the surface opposite to the attachment to the multi-laminate membrane of the disposable cassette when attached thereto.

19. The pumping mechanism of claim 16, wherein the first and second drive arms are positioned on opposing sides of the axis.

20. The pumping mechanism of claim 19, wherein the first array of permanent magnets are arranged parallel to the direction of the axis;

and the second array of permanent magnets are arranged parallel to the direction of the axis.

21. The pumping mechanism of claim 16, wherein the first drive arm is symmetrical to the second drive arm along the axis.