Piezoelectric energy harvester

• US 9,716,463 B2
• Filed: 09/24/2012
• Issued: 07/25/2017
• Est. Priority Date: 09/23/2011
• Status: Expired due to Fees

• Current Assignee: QorTek, Inc.
• Original Assignee: QorTek, Inc.
• Inventors: Knowles, Gareth J., Bradley, William M.
• Primary Examiner(s): Dougherty, Thomas
• Assistant Examiner(s): Addison, Karen B
• Application Number:
  US14/346,839
• Publication Number:
  US 20150256118A1
• Time in Patent Office: 1,765 Days
• Field of Search: 310339, 310371, 310311, 310370, 295921
• CPC Class Codes: H01L 31/042 PV modules or arrays of single PV cells supporting structures for PV modules H02S20/00
• CPC Class Codes: H02N 2/181 Circuits; Control arrangements or methods
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02S 10/10 including a supplementary source of electric power, e.g. hybrid diesel-PV energy systems combinations with gas-turbine plants F02C6/00
• CPC Class Codes: H10N 30/304 Beam type
• CPC Class Codes: H10N 30/306 Cantilevers
• CPC Class Codes: H10N 30/871 Single-layered electrodes of multilayer piezoelectric or electrostrictive devices, e.g. internal electrodes
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

The invention is directed to a piezovoltaic energy harvesting laminate that includes a photovoltaic laminar wafer comprised of a plurality of photovoltaic cells and a dielectric wafer that converts mechanical energy to electrical energy. A boundary laminate interface is disposed between the photovoltaic laminar wafer and the dielectric wafer. The boundary laminate contains a metallization layer electrical terminal for the photovoltaic cells and a conduction layer of the dielectric wafer.

Claims

1. A piezovoltaic energy harvesting laminate comprising:

a plurality of photovoltaic cells of a laminar wafer format;

a dielectric material of a laminar wafer format capable of converting mechanical energy to electrical energy;

a boundary laminate interface between the photovoltaic wafer and the dielectric material containing the metallization layer electrical terminal of the photovoltaic cells and containing a conduction layer of the dielectric material; and

wherein said energy harvesting laminate outputs a voltage potential as a function of sunlight, and a voltage potential as a function of mechanical stress.

2. The piezovoltaic energy harvesting laminate of claim 1 wherein the metallization layer acting as an electrical terminal of the photovoltaic cells is non-conductively attached to a conduction layer of the dielectric material.

3. The piezovoltaic energy harvesting laminate of claim 1 wherein the metallization layer acting as an electrical terminal of the photovoltaic cells is non-conductively attached to a conduction layer of the dielectric material via an interposed isolation layer for stiffening the laminate.

4. A piezovoltaic module employing an array of cantilever laminate photovoltaic devices comprising:

a housing;

an array of piezovoltaic energy harvesting laminates of claim 1 mechanically installed as cantilever mechanisms;

an individual energy harvesting circuit connected to the output terminals of one or more of said array of piezovoltaic energy harvesting laminates; and

a common controller circuit connected to the outputs of the energy harvesting circuits and connected to an electrical load.

5. The piezovoltaic energy harvesting laminate of claim 1 wherein the photovoltaic wafer is flexible and said dielectric material is curvilinear and semi-rigid.

6. A flexible piezovoltaic laminate of claim 1 wherein consisting of a flexible photovoltaic laminate and flexible piezoelectric energy harvesting laminate.

7. The flexible piezovoltaic laminate of claim 1 wherein the photovoltaic wafer includes a flexible thin film photovoltaic laminate and a flexoelectric laminate.

8. The piezovoltaic energy harvesting laminate of claim 1 wherein said boundary laminate includes an adhesive conduction layer and an isolation layer disposed between the adhesive conduction layer and the conduction layer of the dielectric material.

9. The piezovoltaic energy harvesting laminate of claim 8 wherein the isolation layer is sufficiently stiff to shift a neutral axis of the dielectric material thereby increasing stress coupling of the dielectric material.

10. The piezovoltaic energy harvesting laminate of claim 8 wherein the isolation layer has a Young'"'"'s Modulus of at least that of the dielectric layer.

11. The piezovoltaic energy harvesting laminate of claim 8 wherein the dielectric layer has a Young'"'"'s Modulus of between 40 GPa and 400 GPa.

13. A piezovoltaic energy harvesting device comprising:

the piezovoltaic energy harvesting laminate of claim 1 connected to a stiff structural element and forming a cantilever structure.

12. A piezovoltaic energy harvesting laminate comprising:

a photovoltaic wafer including a plurality of photovoltaic cells;

a dielectric material of a laminar wafer format capable of converting mechanical energy to electrical energy defining a energy conversion assembly; and

a metallization layer disposed between said photovoltaic wafer and the energy conversion assembly including a common output terminal for said photovoltaic wafer and the energy conversion assembly.