Combined active and passive leg prosthesis system and a method for performing a movement with such a system

• US 9,717,606 B2
• Filed: 06/18/2015
• Issued: 08/01/2017
• Est. Priority Date: 04/19/2005
• Status: Active Grant

• Current Assignee: Ossur hf
• Original Assignee: Ossur hf
• Inventors: Gramnaes, Lisa
• Primary Examiner(s): Woznicki, Jacqueline
• Application Number:
  US14/743,021
• Publication Number:
  US 20150320573A1
• Time in Patent Office: 775 Days
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/72 Bioelectric control, e.g. myoelectric
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/741 using powered actuators, e.g. stepper motors or solenoids
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/5038 Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6818 for braking
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/705 Electromagnetic data transfer
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 2002/763 for measuring spatial position, e.g. global positioning system [GPS]
• CPC Class Codes: A61F 2002/764 for measuring acceleration
• CPC Class Codes: A61F 2002/7655 for measuring fluid pressure

Abstract

A lower limb prosthesis system and a method of controlling the prosthesis system to replace a missing lower extremity of an individual and perform a gait cycle are disclosed. The prosthesis system has a controller, one or more sensors, a prosthetic foot, and a movable ankle joint member coupled to the prosthetic foot. The movable ankle joint member comprises a hydraulic damping system that provides the ankle joint member damping resistance. The controller varies the damping resistance by providing volumetric flow control to the hydraulic damping system based on sensor data. In one embodiment, the hydraulic damping system comprises a hydraulic piston cylinder assembly, hydraulic fluid, and a valve to regulate the fluid. In one embodiment, the controller alters the damping resistance by modulating the valve to vary the hydraulic fluid flow within the hydraulic piston cylinder assembly of the movable ankle joint member based on sensor data.

Claims

1. A lower limb prosthesis for replacing a missing lower extremity of an individual, said lower limb prosthesis comprising:

a prosthetic foot member; and

an ankle module configured to be interposed between the prosthetic foot member and a lower limb member, the ankle module comprising an actuator consisting of a hydraulic assembly including at least one hydraulic cylinder and at least one piston configured to move axially within the at least one hydraulic cylinder as the prosthetic foot member moves relative to the lower limb member such that movement of the at least one piston within the at least one hydraulic cylinder adjusts an angle of the prosthetic foot relative to the lower limb member,

wherein the hydraulic assembly imparts a force onto the at least one piston during a swing phase in gait to thereby dorsiflex the prosthetic foot relative to the lower limb member.

2. The lower limb prosthesis of claim 1, wherein the ankle module comprises a proximal portion coupled to a distal portion, the proximal portion configured to move relative to the distal portion during a phase in gait.

3. The lower limb prosthesis of claim 1, wherein the hydraulic assembly consists of a single piston configured to move axially within a single cylinder.

4. The lower limb prosthesis of claim 1, wherein the ankle module comprises a pyramid connector configured to couple the ankle module to the lower limb member.

5. The lower limb prosthesis of claim 1, further comprising one or more sensors configured to sense one or more parameters associated with the movement of the prosthetic foot relative to the lower limb member during ambulation.

6. The lower limb prosthesis of claim 5, further comprising a controller configured to receive input data from the one or more sensors corresponding to the one or more sensed parameters, the controller configured to control the operation of a valve in the ankle module to selectively actuate the valve to vary a damping resistance of the hydraulic assembly based at least in part on the one or more sensed parameters.

7. The lower limb prosthesis of claim 1, wherein the force imparted by the hydraulic assembly is a hydraulic force.

8. The lower limb prosthesis of claim 7, wherein the hydraulic force is imparted on a face of the piston to push the piston during the swing phase to dorsiflex the prosthetic foot member.