Variable stiffness stent

• US 9,717,609 B2
• Filed: 08/01/2013
• Issued: 08/01/2017
• Est. Priority Date: 08/01/2013
• Status: Expired due to Fees

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Abunassar, Chad
• Primary Examiner(s): Miles, Jonathan
• Assistant Examiner(s): Rwego, Kankindi
• Application Number:
  US13/957,357
• Publication Number:
  US 20150039075A1
• Time in Patent Office: 1,461 Days
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity
• CPC Class Codes: A61F 2250/0036 differing in thickness
• CPC Class Codes: A61F 2250/0037 differing in height or in length
• CPC Class Codes: Y10T 29/49908 Joining by deforming

Abstract

A stent has one or more redundant crests for a ring. The redundant crest is located at a Y-crown for a peak-to-valley type stent pattern in one example. The stent may also have frangible bridges for connecting links. The stent'"'"'s radial stiffness decreases when a redundant crest fractures and its axial and bending stiffness decreases when a frangible bridge breaks.

Claims

1. A stent having a circumference and an axis, comprising:

a pattern of interconnected elements forming a plurality of rings made of a non-biodegrading material wherein rings comprise struts, rings are connected to adjacent rings by links and each ring extends about the circumference in an undulating pattern of alternating peaks and valleys; and

at least one of the peaks and valleys comprising;

an outer crest of a peak and an outer trough of a valley, wherein a distance between the outer crest and the outer trough is a width of the ring,

a first strut extending from the outer crest to the outer trough of a first adjacent valley and a second strut extending from the outer crest to the outer trough of a second adjacent valley,

a redundant crest integral to the peak, located between the outer crest and the outer trough of the first adjacent valley and extending between the first and second struts,

the redundant crest including a notch,

a first radial stiffness when the notch is severed, and

a second radial stiffness, higher than the first radial stiffness, when the notch has not severed,

wherein the peak is configured such that the outer crest is capable of carrying radial loads between the first and second struts after the redundant crest substantially fails.

2. The stent of claim 1, wherein the stent includes end-rings and an interior ring located between the end rings, wherein the interior ring is devoid of a redundant crest and has a first bar arm length, and after a notch of at least one of the end rings sever, a bar arm length of the end ring increases from a second bar arm length to a third bar arm length,

wherein the third bar arm length is substantially greater than the first and second bar arm lengths.

3. The stent of claim 1, wherein the stent includes end-rings and an interior ring located between the end rings, wherein the width of an end ring is greater than the width of the interior ring, wherein both an end ring peak and an interior ring peak have a redundant crest including a notch;

and wherein

the end ring peak has first and second bar arm lengths before and after, respectively, the notch severs, and

the interior ring peak includes third and fourth bar arm lengths before and after, respectively, the notch severs,

wherein the first and third bar arm lengths are about equal and the second bar arm length is greater than the fourth bar arm length.

4. The stent of claim 3, wherein the end ring notch is larger than the interior ring notch.

5. The stent of claim 1, wherein the notch has an inner radius of about zero, or the redundant crest, outer crest and struts form a closed space.

6. The stent of claim 1, wherein the redundant crest forms a substantially straight surface or continuous curve portion along an edge of the closed space, or the redundant crest is angled inwards towards the outer crest.

7. The stent of claim 1, wherein a link connects a peak to a valley.

8. The stent of claim 1, wherein the links are U-shaped links comprising a U-portion disposed between a first and second ring, and wherein a U-shaped link comprises:

one or more frangible bridges spanning between arms of the U-portion, and straight portions connecting the U-portion to each of the first and second rings.

9. The stent of claim 8, wherein the one or more bridges have a width of about 80% of the width of a straight portion or the U-portion of the U-shaped link.

10. The stent of claim 9, wherein the one or more bridges include a notch facing towards and/or away from the U-portion.

11. The stent of claim 1, wherein the notch reduces the thickness of the redundant crest by about 25%, 50% or 62.5%.

12. The stent of claim 1, the redundant crest comprising a structure configured for fracturing at the notch prior to fracture at a strut portion adjacent the redundant crest, the structure including:

a redundant crest width that is about 80% of the width of the first strut, the width of the outer crest or width of the outer trough, and

a redundant crest notch width that is about 25%, 50% or 62.5% of the redundant crest width.

13. The stent of claim 1, the redundant crest comprising a structure configured for fracturing at the notch prior to fracture at a strut portion adjacent the redundant crest, the structure including a notch width that is about, or is at most 60% of a width of the first strut, the outer crest or outer trough.

14. A method for crimping the stent of claim 1 to a balloon of a balloon catheter, including the steps of reducing the diameter of the stent by plastic deformation of the stent,

wherein the stent has a pre-crimp diameter before crimping and a fully crimped diameter after crimping, and

wherein the ratio of pre-crimp to fully crimped diameters is at least about 2.

15. The method of claim 14, wherein the redundant crest is angled towards the outer crest.

16. The stent of claim 1, the redundant crest comprising a structure configured for fracturing at the notch prior to fracture at a strut portion adjacent the redundant crest,

wherein the peak defines a closed space formed by a portion of the first and second struts, the redundant crest and the outer crest, wherein the redundant crest is straight, angled away from the outer crest or angled towards the outer crest.

17. The stent of claim 16, wherein the redundant crest is angled towards the outer crest, the notch size is about 25%, 50% or 62.5% of the redundant crest width and the lowest fatigue safety factor (LFSF) decreases monotonically with increasing notch size.

18. The stent of claim 17, wherein the redundant crest width is about 80% of an outer crest width or a first strut width.

19. A stent, comprising:

a pattern of interconnected elements forming a plurality of rings made of a nonbiodegrading material wherein rings comprise struts, rings are connected to adjacent rings by links and each ring extends about the circumference in an undulating pattern of alternating peaks and valleys;

at least one of the rings comprising a variable stiffness ring wherein the variable stiffness ring comprises;

an outer crest and an outer trough of a valley, wherein a distance between the outer crest and the outer trough is a width of the ring,

a first strut extending from the outer crest to the outer trough of a first adjacent valley and a second strut extending from the outer crest to the outer trough of a second adjacent valley,

a redundant crest integral to the peak, located between the outer crest and the outer trough of the first adjacent valley and, the redundant crest extending between the first and second struts, and

the redundant crest including a notch,

wherein surfaces of the redundant crest, outer crest and opposed portions of the first and second struts circumscribe a closed space;

wherein a radial stiffness of the peak is proportional to a bar arm length between a load-bearing valley crest and a load-bearing peak crest, so that the variable stiffness ring has a first stiffness when the redundant crest is severed at the notch, and a second stiffness when the redundant crest has not severed at the notch, the second stiffness being higher than the first stiffness, and

wherein the peak is configured such that the outer crest is capable of carrying radial loads between the first and second struts after the redundant crest substantially fails.

20. The stent of claim 19,

wherein the rings comprise a pair of end rings and rings adjacent and interior to the end rings, the end rings comprising a variable stiffness ring at only the end rings;

or

wherein the stent includes a pair of end rings and rings adjacent and interior to the end rings, the end rings comprising a first variable stiffness and the inner rings comprising a second variable stiffness, different from the first variable stiffness, such that the radial stiffness of the end rings is substantially lower than the radial stiffness of the inner rings after the redundant crests substantially fail for the end and inner rings.

21. The stent of claim 20, wherein the end rings have a first variable stiffness and the interior rings have a second and a third variable stiffness, different from each other and each being substantially greater than the first variable stiffness after the respective redundant crests substantially fail.