Wind turbine comprising a transverse flux electrical machine

• US 9,722,479 B2
• Filed: 08/01/2013
• Issued: 08/01/2017
• Est. Priority Date: 08/03/2012
• Status: Active Grant

• Current Assignee: Eocycle Technologies Inc.
• Original Assignee: Eocycle Technologies Inc.
• Inventors: Nadeau, Raphael, Massicotte, Daniel, Adams, Eric, Cote, Simon, Fortin, Patrice, Bernier-Synnott, Jean-Francois
• Primary Examiner(s): Mullins, Burton
• Application Number:
  US13/956,515
• Publication Number:
  US 20140035401A1
• Time in Patent Office: 1,461 Days
• Field of Search: 31015602, 29596, 2960316, 29605-607, 156 43, 156 45, 156155
• CPC Class Codes: H02K 1/145 having an annular coil, e.g. of the claw-pole type
• CPC Class Codes: H02K 1/185 to outer stators
• CPC Class Codes: H02K 1/2713 the magnetisation axis of the magnets being axial, e.g. claw-pole type
• CPC Class Codes: H02K 1/2773 consisting of tangentially magnetized radial magnets
• CPC Class Codes: H02K 15/03 having permanent magnets
• CPC Class Codes: H02K 15/16 Centering rotors within the stator; Balancing rotors
• CPC Class Codes: H02K 21/145 having an annular armature coil with homopolar co-operation H02K21/20
• CPC Class Codes: H02K 2201/12 Transversal flux machines
• CPC Class Codes: H02K 2205/00 Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 41/02 Linear motors; Sectional motors
• CPC Class Codes: H02K 5/1732 radially supporting the rotary shaft at both ends of the rotor H02K5/1737 takes precedence
• CPC Class Codes: H02K 7/1838 Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor

Abstract

The invention concerns a windmill including a rotatable transverse flux electrical machine (TFEM) comprising a stator portion; and a rotor portion rotatably located in respect with the stator portion, the rotor portion including an alternate sequence of magnets and concentrators radially disposed about a rotation axis thereof; the stator portion including at least one phase, the at least one phase including a plurality of cores cooperating with a coil disposed about the rotation axis, each core including a skewed pair of poles to progressively electromagnetically engage an electromagnetic field of respective cooperating concentrators. The invention is also concerned with a plurality of elements located in desired positions in the TFEM.

Claims

1. A wind turbine comprising:

a transverse flux electrical machine (TFEM), the TFEM comprising

a stator portion; and

a rotor portion rotatably located with respect to the stator portion, the rotor portion including an alternate sequence of individual magnets and individual concentrators radially disposed about a rotation axis thereof, each concentrator including a circumferential width for concentrating an electromagnetic field of a polarity of a pair of adjacent magnets;

the stator portion including at least one phase, the at least one phase including a plurality of cores cooperating with a coil orthogonally disposed about the rotation axis, the plurality of cores being secured inside a pair of halves within respective core-receiving spaces therein, each core including a pair of legs interconnected with an intermediate core portion, the intermediate core portion circumferentially offsetting the pair of legs from one another, the pair of legs ending with a pair of poles extending from the pair of halves through openings therein for electromagnetically engaging the concentrators, the pair of legs and the pair of poles including a circumferential thickness, the pair of poles axially skewed about the rotation axis, forming a non-ninety-degree angle with the coil, to progressively electromagnetically engage the electromagnetic field of respective cooperating concentrators to reduce a cogging torque when the TFEM is in operation.

2. The wind turbine of claim 1, further comprising three phases, the three phases axially disposed and phase-shifted 120°

of an electrical cycle.

3. The wind turbine of claim 1, wherein the number of pair of poles is 32.

4. The wind turbine of claim 1, wherein the skew of the pair of poles is between 4°

and 8°

.

5. The wind turbine of claim 1, wherein the alternate sequence of individual magnets and concentrators is skewed between 0°

and 8°

about the rotation axis.

6. The wind turbine of claim 1, wherein a magnet length is between 60 mm and 150 mm.

7. The wind turbine of claim 6, wherein a coil length is between 20% and 25% of the magnet length.

8. The wind turbine of claim 6, wherein a coil height is between 70% and 120% of the magnet length.

9. The wind turbine of claim 6, wherein a magnet height is between 22% and 29% of the magnet length.

10. The wind turbine of claim 1, wherein the rotor concentrators'"'"' circumferential width is between 0% and 25% more than a circumferential width of the rotor magnet.

11. The wind turbine of claim 1, wherein a circumferential width of at least some of the pair of poles is between 0% and 25% more than the circumferential width of the concentrator.

12. The wind turbine of claim 1, wherein a diameter of TFEM at an air gap is between 200 mm and 2200 mm.

13. The wind turbine of claim 1, wherein the at least one phase includes at least 2 angular portions.

14. The wind turbine of claim 13, wherein one angular portion includes at least two sets of poles.

15. The wind turbine of claim 14, wherein each of the at least two sets of poles include three cores radially located in their angular portion with a same intervening angle thereof.

16. The wind turbine of claim 1, wherein the at least one phase includes at least two sets of poles.

17. A method of assembling a wind turbine with a transverse flux electrical machine (TFEM), the method comprising:

radially assembling a rotor portion with a plurality of alternated sequence of individual magnets and individual concentrators radially disposed about a rotation axis thereof, each concentrator including a circumferential width for concentrating an electromagnetic field of a polarity of a pair of adjacent magnets;

radially assembling a single phase stator portion with a plurality of cores adapted to cooperate with a coil orthogonally disposed about a rotation axis, the plurality of cores being secured inside a pair of halves within respective core-receiving spaces therein, each core including a pair of legs interconnected with an intermediate core portion, the intermediate core portion circumferentially offsetting the pair of legs from one another, the pair of legs ending with a pair of poles extending from the pair of halves through openings therein for electromagnetically engaging the concentrators, the pair of legs and the pair of poles including a circumferential thickness, the pair of poles being axially skewed about the rotation axis, forming a non-ninety-degree angle with the coil to progressively electromagnetically engage the electromagnetic field of respective cooperating concentrators;

assembling the coil in the stator portion in electromagnetic cooperation with the plurality of cores;

assembling the stator portion in the rotor portion about the rotation axis for allowing rotation of the rotor portion with respect to the stator portion; and

operatively assembling the TFEM with the wind turbine,

wherein, the skewed pairs of poles are progressively, electromagnetically engaging an electromagnetic field of respective cooperating concentrators when the rotor rotates about the stator to reduce a cogging torque when the TFEM is in operation.

18. The method of claim 17, further comprising two additional stator phases, the three phases axially disposed and phase shifted 120°

of an electrical cycle.

19. A wind turbine kit comprising:

a rotatable transverse flux electrical machine (TFEM) comprising

a stator portion including a rotation axis thereof;

a rotor portion sized and designed to be rotatably assembled with the stator portion about the rotation axis thereof, the rotor portion including an alternate sequence of individual magnets and individual concentrators radially disposed about the rotation axis thereof, each concentrator including a circumferential width for concentrating an electromagnetic field of a polarity of a pair of adjacent magnets;

the stator portion including at least one phase, the at least one phase including a plurality of cores cooperating with a coil disposed about the rotation axis, the plurality of cores being secured inside a pair of halves within respective core-receiving spaces therein, each core including a pair of legs interconnected with an intermediate core portion, the intermediate core portion circumferentially offsetting the pair of legs from one another, the pair of legs ending with a pair of poles extending from the pair of halves through openings therein for electromagnetically engaging the concentrators, the pair of legs and the pair of poles including a circumferential thickness, the pair of poles axially skewed about the rotation axis forming a non-ninety degree angle with the coil, to progressively electromagnetically engage the electromagnetic field of respective cooperating concentrators to reduce a cogging torque when the TFEM is in operation when the rotor portion is rotating with respect to the stator member,

the wind turbine kit further comprising

a wind turbine adapted to operatively accommodate and secure therein the TFEM.

20. The wind turbine kit of claim 19, wherein the pair of poles is axially skewed about the rotation axis of about between 4°

and 8°

.