Surgical instrument and loading unit for use therewith

• US 9,724,093 B2
• Filed: 01/17/2014
• Issued: 08/08/2017
• Est. Priority Date: 09/23/2008
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kasvikis, Dino, Racenet, Danyel, Robbins, Michael, Farascioni, David, Scirica, Paul A.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US14/157,886
• Publication Number:
  US 20140183242A1
• Time in Patent Office: 1,299 Days
• Field of Search: 227 19, 2271751, 2271761, 2271752, 2271801, 606139, 606219
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07221 curved
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2018/1432 curved

Abstract

A surgical instrument is disclosed. The surgical instrument includes a handle assembly, a drive assembly, an endoscopic portion, a pair of jaw members, a dynamic clamping member, and a tissue stop. The drive assembly is disposed in mechanical cooperation with a movable handle of the handle assembly. The endoscopic portion defines a first longitudinal axis. The jaw members are each longitudinally curved with respect to the longitudinal axis. The dynamic clamping member is disposed in mechanical cooperation with a distal portion of the drive assembly and includes an upper beam, a lower beam, and a vertical beam having a cutting edge on a distal portion thereof. At least a portion of the dynamic clamping member is longitudinally curved with respect to the longitudinal axis. The tissue stop is disposed adjacent a distal portion of the first jaw member and configured to impede tissue from distally escaping the jaw members.

Claims

1. A surgical instrument, comprising:

an endoscopic portion defining a longitudinal axis; and

a tool assembly disposed adjacent a distal end of the endoscopic portion, the tool assembly having a first jaw member, a second jaw member, and a drive assembly disposed for movement with respect to the jaw members, at least one of the jaw members being movable with respect to the other of the jaw members between an open position and an approximated position for engaging body tissue therebetween, the first jaw member including a channel defined therein, the channel having channel dimensions, the drive assembly including a clamping member having a first beam, a second beam, and a third beam disposed between the first beam and the second beam, the first beam being dimensioned to longitudinally translate within the channel, the second beam having dimensions larger than the channel dimensions such that the second beam is physically prevented from entering the channel.

2. The surgical instrument according to claim 1, wherein at least one of the first beam and the second beam includes a plastic material.

3. The surgical instrument according to claim 1, wherein the drive assembly includes a flexible drive beam.

4. The surgical instrument according to claim 3, wherein the clamping member is integrally formed with and attached to the drive beam at a distal end thereof.

5. The surgical instrument according to claim 3, wherein the drive beam includes a plurality of sheets.

6. The surgical instrument according to claim 5, wherein the drive beam includes an engagement section fastened to one of the sheets.

7. The surgical instrument according to claim 1, wherein the third beam of the clamping member includes a knife.

8. The surgical instrument of claim 1, wherein each of the jaw members is curved with respect to the longitudinal axis.

9. The surgical instrument according to claim 1, wherein the tool assembly includes a tissue stop disposed adjacent a distal end of at least one of the jaw members.

10. The surgical instrument according to claim 1, wherein the second jaw member is a cartridge assembly having a plurality of surgical staples.

11. The surgical instrument according to claim 10, wherein the first jaw member is an anvil assembly.

12. The surgical instrument according to claim 11, wherein the drive assembly can be engaged in the jaw members in only one orientation of the drive assembly.

13. The surgical instrument according to claim 1, wherein the tool assembly is part of a loading unit that can be removably attached to the endoscopic portion.

14. The surgical instrument of claim 1, wherein a width of the first beam is smaller than a width of the second beam, and wherein a width of the channel is smaller than the width of the second beam.

15. The surgical instrument of claim 1, wherein the clamping member includes an I-shaped cross-section.

16. The surgical instrument of claim 1, wherein the first beam includes an upper surface and a lower surface, a distance between the upper surface of the first beam and the lower surface of the first beam defines a first beam height, and wherein the second beam includes an upper surface and a lower surface, a distance between the upper surface of the second beam and the lower surface of the second beam defines a second beam height, the first beam height being different from than the second beam height.

17. A loading unit configured for releasable engagement with a surgical instrument, the loading unit comprising:

a body portion defining a longitudinal axis, a proximal portion of the body portion configured for releasable engagement with an endoscopic portion of a surgical instrument;

a tool assembly disposed adjacent a distal end of the body portion, the tool assembly having a first jaw member, a second jaw member, and a drive assembly disposed for movement with respect to the jaw members, at least one of the jaw members being movable with respect to the other between an open position and an approximated position for engaging body tissue therebetween, the first jaw member including a channel defined therein, the channel having channel dimensions, the drive assembly including a clamping member having a first beam, a second beam, and a third beam disposed between the first beam and the second beam, the first beam being dimensioned to longitudinally translate within the channel, the second beam having dimensions larger than the channel dimensions such that the second beam is physically prevented from entering the channel.

18. The loading unit of claim 17, wherein each of the jaw members is curved with respect to the longitudinal axis.

19. The loading unit of claim 18, wherein the drive assembly includes a drive beam having a plurality of sheets.

20. The loading unit of claim 17, wherein a width of the first beam is smaller than a width of the second beam, and wherein a width of the channel is smaller than the width of the second beam.