Intermedullary devices for generating and applying compression within a body

• US 9,724,138 B2
• Filed: 11/13/2014
• Issued: 08/08/2017
• Est. Priority Date: 09/22/2011
• Status: Active Grant

• Current Assignee: Arthrex Incorporated
• Original Assignee: Arthrex Incorporated
• Inventors: Palmer, Matthew, Fonte, Matthew, Devaney, Robert
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): BRAY, STUART SAMUEL
• Application Number:
  US14/541,017
• Publication Number:
  US 20150073413A1
• Time in Patent Office: 999 Days
• Field of Search: 606 62, 606 63
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/7291 for small bones, e.g. in the foot, ankle, hand or wrist
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61B 2017/00946 malleable

Abstract

Apparatus for securing a first bone fragment to a second bone fragment, said apparatus comprising: a fusion device, said fusion device comprising: a shaft having a first end and a second end; a first bone-engaging feature formed on said shaft at a first location, said first bone-engaging feature comprising at least one barb which, in its unbiased condition, flares outwardly from the longitudinal axis of said shaft and which is capable of being elastically constrained to a position substantially parallel to the longitudinal axis of said shaft, such that said first end of said shaft may be advanced into a hole in the first bone fragment when said at least one barb is elastically constrained to a position substantially parallel to the longitudinal axis of said shaft but is prevented from being withdrawn from the hole in the first bone fragment when said at least one barb is in its unbiased condition; and a second bone-engaging feature formed on said shaft at a second location, said second bone-engaging feature comprising at least one barb which, in its unbiased condition, flares outwardly from the longitudinal axis of said shaft and which is capable of being elastically constrained to a position substantially parallel to the longitudinal axis of said shaft, such that said second end of said shaft may be advanced into a hole in the second bone fragment when said at least one barb is elastically constrained to a position substantially parallel to the longitudinal axis of said shaft, but is prevented from being withdrawn from the hole in the second bone fragment when said at least one barb is in its unbiased condition.

Claims

1. An apparatus for securing a first bone fragment to a second bone fragment, said apparatus comprising:

a fusion device comprising;

a shaft having a first end, a second end, and a longitudinal axis;

a first bone-engaging feature formed on said shaft at a first location, said first bone-engaging feature comprising a first barb and a second barb which, in an unbiased condition, flare outwardly from the longitudinal axis of said shaft and which are capable of being elastically constrained in a constrained condition, such that said first end of said shaft may be advanced into a hole in the first bone fragment when said first barb and said second barb are elastically constrained, and said first barb and said second barb are prevented from being withdrawn from the hole in the first bone fragment when said first barb and said second barb are not constrained;

a second bone-engaging feature formed on said shaft at a second location, said second bone-engaging feature comprising at least one barb which, in an unbiased condition, flares outwardly from the longitudinal axis of said shaft and which is capable of being elastically constrained in a constrained condition, such that said second end of said shaft may be advanced into a hole in the second bone fragment when said at least one barb is elastically constrained, and the at least one barb is prevented from being withdrawn from the hole in the second bone fragment when said at least one barb is not constrained; and

a removable retaining tab for elastically constraining said barb and said second barb of said first bone-engaging feature in the constraining condition and for elastically constraining said at least one barb of said second bone-engaging feature in the constrained condition, wherein said removable retaining tab slides along the longitudinal axis and relative to the fusion device to allow said first barb and said second barb of said first bone-engaging feature to move from the constrained condition to the unbiased condition and to allow said at least one barb of said second bone-engaging feature to move from the constrained condition to the unbiased condition.

2. The apparatus according to claim 1 wherein said fusion device is formed of a shape memory material.

3. The apparatus according to claim 1 wherein said first bone-engaging feature is formed at said first end of said shaft.

4. The apparatus according to claim 1 wherein said first barb and said second barb combine to form a substantially continuous extension of said shaft when said first barb and said second barb are elastically constrained.

5. The apparatus according to claim 1 wherein said second bone-engaging feature is formed at said second end of said shaft.

6. The apparatus according to claim 1 wherein said at least one barb of said second bone-engaging feature comprises a plurality of barbs.

7. The apparatus according to claim 6 wherein said plurality of barbs combine to form a substantially continuous extension of said shaft when said plurality of barbs are elastically constrained.

8. The apparatus according to claim 1 wherein said fusion device is cannulated.

9. The apparatus according to claim 1 wherein at least one of said first end of said shaft and said second end of said shaft is laterally offset from the longitudinal axis of said shaft.

10. The apparatus according to claim 1 wherein the removable retaining tab comprises a first removable retaining tab for elastically constraining said first barb and said second barb of said first bone-engaging feature in the constrained condition, and a second removable retaining tab for elastically constraining said at least one barb of said second bone-engaging feature in the constrained condition.

11. The apparatus according to claim 10 wherein said first removable retaining tab and said second removable retaining tab are separately detachable from said fusion device.

12. The apparatus according to claim 1 wherein said first barb and said second barb of said first bone-engaging feature comprise a plurality of barbs, the at least one barb of said second bone-engaging feature comprises a plurality of barbs, and said plurality of barbs of said first bone-engaging feature are axially aligned with said plurality of barbs of said second bone-engaging feature.

13. The apparatus according to claim 1 wherein said first barb and said second barb of said first bone-engaging feature comprises a plurality of barbs, the at least one barb of said second bone-engaging feature comprises a plurality of barbs, and said plurality of barbs of said first bone-engaging feature are axially offset from said plurality of barbs of said second bone-engaging feature.

14. The apparatus according to claim 1 wherein said first barb and said second barb of said first bone-engaging feature comprises a plurality of barbs, the at least one barb of said second bone-engaging feature comprises a plurality of barbs, and said plurality of barbs of said first bone-engaging feature are equal in number to said plurality of barbs of said second bone-engaging feature.

15. The apparatus according to claim 1 wherein said first barb and said second barb of said first bone-engaging feature comprises a plurality of barbs, the at least one barb of said second bone-engaging feature comprises a plurality of barbs, and said plurality of barbs of said first bone-engaging feature are different in number to said plurality of barbs of said second bone-engaging feature.

16. The apparatus according to claim 1 wherein said shaft is malleable and bendable to a shape of anatomy.

17. The apparatus according to claim 16 wherein said fusion device comprises Nitinol.

18. The apparatus according to claim 1 wherein the second bone-engaging feature includes a first barb and a second barb, movement of the first barb of said second bone-engaging feature from the constrained condition to the unbiased condition occurs within in a first plane, and movement of said second barb of said second bone-engaging feature from the constrained condition to the unbiased condition occurs within a second plane.

19. The apparatus according to claim 18 wherein the first bone-engaging feature includes a third barb and a fourth barb, and the second bone-engaging feature includes a third barb and a fourth barb.

20. The apparatus according to claim 1 wherein the first plane intersects the second plane.

21. The apparatus according to claim 1 wherein the shaft is cylindrical.

22. The apparatus according to claim 1 wherein movement of said first barb of said first bone-engaging feature from the constrained condition to the unbiased condition occurs within a first plane, and movement of said second barb of said first bone-engaging feature from the constrained condition to the unbiased condition occurs within a second plane.

23. The apparatus according to claim 1 wherein the removable retaining tab includes an arc shaped portion that is located between the shaft and at least one of the first bone-engaging feature and the second-bone engaging feature to retain the at least one of the first bone-engaging feature and the second-bone engaging feature in the constrained condition.

24. A method for securing a first bone fragment to a second bone fragment, said method comprising the steps of:

elastically constraining a first barb and a second barb of a first bone-engaging feature of a fusion device in a constrained condition with a first removable retaining tab, wherein the fusion device has a longitudinal axis;

elastically constraining said at least one barb of a second bone-engaging feature of the fusion device in a constrained condition with a second removable retaining tab;

advancing said first bone-engaging feature into a hole in a first bone fragment;

advancing said second bone-engaging feature into a hole in a second bone fragment;

sliding the second removable retaining tab along the longitudinal axis of the fusion device to remove the second removable retaining tab from the fusion device and release constraint on said first barb and said second barb of said first bone-engaging feature to allow the first barb and the second barb of the first bone-engaging feature to move to an unbiased condition to prevent the first bone-engaging feature from being withdrawn from the hole in the first bone fragment; and

sliding the second removable retaining tab along the longitudinal axis of the fusion device to remove the second removable retaining tab from the fusion device and release constraint on said at least one barb of said second bone-engaging feature to allow the at least one barb of the second bone-engaging feature to move to an unbiased condition to prevent the second bone-engaging feature from being withdrawn from the hole in the second bone fragment, wherein the fusion device generates and maintains compression between the first bone fragment and the second bone fragment.

25. The method according to claim 24 wherein the second bone-engaging feature includes a first barb and a second barb, movement of the first barb of said second bone-engaging feature from the constrained condition to the unbiased condition occurs within in a first plane, and movement of said second barb of said second bone-engaging feature from the constrained condition to the unbiased condition occurs within a second plane.

26. The method according to claim 25 wherein the first bone-engaging feature includes a third barb and a fourth barb, and the second bone-engaging feature includes a third barb and a fourth barb.

27. The method according to claim 24 wherein constraint on said at least one barb of said first bone-engaging feature is released before said second bone-engaging feature is advanced into a hole in the second bone fragment.

28. The method according to claim 24 wherein movement said first barb of said first bone-engaging feature from the constrained condition to the unbiased condition occurs in a first plane, said movement of said second barb of said first bone-engaging feature moves from the constrained condition to the unbiased condition occurs in a second plane.