Multi-layered wellbore completion for methane hydrate production

• US 9,725,990 B2
• Filed: 07/30/2014
• Issued: 08/08/2017
• Est. Priority Date: 09/11/2013
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Richard, Bennett M., Adam, Mark K., Johnson, Michael H.
• Primary Examiner(s): RUNYAN, SILVANA C
• Application Number:
  US14/447,009
• Publication Number:
  US 20150068760A1
• Time in Patent Office: 1,105 Days
• Field of Search: 166276, 166278
• CPC Class Codes: E21B 43/082 Screens comprising porous materials, e.g. prepacked screens

Abstract

In a completion for producing methane the bottom hole assembly has a base pipe with porous media surrounding it for equalizing flow along the base pipe. A shape memory polymer foam surrounds the porous media. The borehole can be reamed to reduce produced methane velocities. Surrounding the shape memory polymer is an exterior layer of consolidated proppant or sand that can self-adhere and/or stick to the polymer foam. The proppant or sand can be circulated or squeezed into position although, circulation is preferred. The borehole may enlarge due to shifting sands in an unconsolidated formation as the methane is produced. The bottom hole assembly helps in fluid flow equalization and protects the foam and layers below from high fluid velocities during production.

Claims

1. A method of creating an artificial reservoir to allow for production of methane from an unconsolidated wellbore formation surrounding an open hole borehole comprising methane hydrate, sand or other sediments, said method comprising:

delivering a consolidated artificial barrier to the open hole borehole near the unconsolidated wellbore formation using a bottom hole assembly;

wherein the artificial barrier is adapted to reduce erosion of the surrounding formation by equalizing through the use of depressurization devices the disassociation of methane hydrate across an interval of the bottom hole assembly while not stressing the surrounding formation;

using a shape memory porous member whose dimension increases radially in the open hole borehole and at least one of a porous media and consolidated proppant in said artificial barrier; and

enlarging the artificial barrier to leave an annular gap to the open hole that remains during subsequent methane production;

producing methane.

2. The method of claim 1, comprising:

said artificial barrier has multiple layers at least one of which are delivered with or after the delivery of said bottom hole assembly.

3. The method of claim 1, comprising:

using a prepack screen in said artificial barrier.

4. The method of claim 1, comprising:

allowing said shape memory porous member to enlarge while leaving room in the borehole for delivery of consolidated proppant.

5. The method of claim 1, comprising:

reaming the borehole before or during delivery of said bottom hole assembly.

6. The method of claim 1, comprising:

using said consolidated proppant to protect other layers of said artificial barrier from erosion from velocity effects of producing methane.

7. The method of claim 1, comprising:

balancing flow through a plurality of base pipe openings in said bottom hole assembly.

8. The method of claim 1, comprising:

adhering said consolidated proppant to itself or to said shape memory porous member.

9. The method of claim 1, comprising:

putting a wire screen, prepack screen or bead pack under said shape memory porous member and covering said shape memory porous member with said consolidated proppant.

10. The method of claim 1, comprising:

maintaining the size of said artificial barrier despite hole enlargement caused by production of methane.

11. The method of claim 1, comprising:

using foam for said porous shape memory barrier.