Power circuit abnormality detection method

• US 9,726,725 B2
• Filed: 07/29/2014
• Issued: 08/08/2017
• Est. Priority Date: 08/02/2013
• Status: Active Grant

• Current Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Original Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Inventors: Iwai, Yuta, Kimura, Kohji, Wakida, Mayuko, Sumasu, Hiroshi
• Primary Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US14/445,405
• Publication Number:
  US 20150035539A1
• Time in Patent Office: 1,106 Days
• CPC Class Codes: B60L 2270/20 Inrush current reduction, i.e. avoiding high currents when connecting the battery
• CPC Class Codes: B60L 3/003 relating to inverters
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: G01R 31/327 Testing of circuit interrupters, switches or circuit-breakers
• CPC Class Codes: H01H 47/00 Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
• CPC Class Codes: H02J 7/1423 with multiple batteries
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

A power circuit abnormality detection method for a power circuit detects whether an abnormality in a power source relay exists. The power circuit includes a pre-charge circuit opening and closing a connection between a direct current power source and a smoothing condenser by bypassing the power source relay to pre-charge the smoothing condenser, and a discharge circuit connected in parallel to the smoothing condenser to discharge electric charges stored in the smoothing condenser via a discharge resistance when a discharge switch is closed. The power circuit abnormality detection method includes a step of detecting whether the open contact abnormality in the power source relay exists based on whether a charge voltage of the smoothing condenser is reduced when a predetermined period of time has elapsed since both the discharge circuit and the power source relay are closed after the pre-charge circuit is opened.

Claims

1. A power circuit abnormality detection method for being applicable to a power circuit and for detecting whether or not an abnormality in a power source relay exists, the power circuit which comprises:

the power source relay which opens and closes a connection between a direct current power source which drives an electric motor and a motor drive circuit which includes a plurality of switching elements and which supplies a drive current to the electric motor;

a smoothing condenser which is connected between a power source wire between the power source relay and the motor drive circuit and a ground wire to absorb ripples in current;

a pre-charge circuit which opens and closes a connection between the direct current power source and the smoothing condenser by bypassing the power source relay to pre-charge the smoothing condenser; and

a discharge circuit, including a discharge switch and a discharge resistance, which is connected between the power source wire and the ground wire in parallel to the smoothing condenser and which discharges electric charges stored in the smoothing condenser via the discharge resistance when the discharge switch is closed,

the power circuit abnormality detection method comprising;

detecting whether or not an open-contacts abnormality in the power source relay exists based on whether or not a charge voltage of the smoothing condenser is reduced when a predetermined period of time has elapsed since the pre-charge circuit is actively opened after both the discharge circuit and the power source relay are closed.

2. The power circuit abnormality detection method according to claim 1, wherein opened includes being controlled to be open after having been controlled to be closed.

3. The power circuit abnormality detection method according to claim 1, wherein

the pre-charge circuit includes a pre-charge resistance which limits a rush current and a pre-charge relay which opens and closes a connection between the direct current power source and the pre-charge resistance,

the pre-charge resistance and the pre-charge relay are connected in series, and

the pre-charge circuit is provided in parallel to the power source relay.

4. The power circuit abnormality detection method according to claim 3, wherein

a pre-charge voltage of the smoothing condenser is set by a voltage dividing circuit which is made up of the pre-charge resistance and the discharge resistance.

5. The power circuit abnormality detection method according to claim 1, wherein the discharge circuit is a circuit whose elements are distinct from the power source relay.

6. The power circuit abnormality detection method according to claim 5, wherein opened includes being controlled to be open after having been controlled to be closed.

7. A power circuit abnormality detection method for being applicable to a power circuit and for detecting whether or not an abnormality in a power source relay exists, the power circuit which comprises:

the power source relay which opens and closes a connection between a direct current power source which drives an electric motor and a motor drive circuit which includes a plurality of switching elements and which supplies a drive current to the electric motor;

a smoothing condenser which is connected between a power source wire between the power source relay and the motor drive circuit and a ground wire to absorb ripples in current;

a pre-charge circuit which opens and closes a connection between the direct current power source and the smoothing condenser by bypassing the power source relay to pre-charge the smoothing condenser; and

a discharge circuit, including a discharge switch and a discharge resistance, which is connected between the power source wire and the ground wire in parallel to the smoothing condenser and which discharges electric charges stored in the smoothing condenser via the discharge resistance when the discharge switch is closed,

the power circuit abnormality detection method comprising;

detecting whether or not an open-contacts abnormality in the power source relay exists based on an increase in a charge voltage of the smoothing condenser after a predetermined period of time has elapsed since the power source relay is closed after the discharge circuit is in an on-state and since the pre-charge circuit is actively opened.

8. The power circuit abnormality detection method according to claim 7, wherein opened includes being controlled to be open after having been controlled to be closed.

9. The power circuit abnormality detection method according to claim 7, wherein

the pre-charge circuit includes a pre-charge resistance which limits a rush current and a pre-charge relay which opens and closes a connection between the direct current power source and the pre-charge resistance,

the pre-charge resistance and the pre-charge relay are connected in series, and

the pre-charge circuit is provided in parallel to the power source relay.

10. The power circuit abnormality detection method according to claim 9, wherein

a pre-charge voltage of the smoothing condenser is set by a voltage dividing circuit which is made up of the pre-charge resistance and the discharge resistance.

11. The power circuit abnormality detection method according to claim 7, wherein the discharge circuit is a circuit whose elements are distinct from the power source relay.

12. The power circuit abnormality detection method according to claim 11, wherein opened includes being controlled to be open after having been controlled to be closed.