Surgical instrument with graduated markings correlating to angulation

• US 9,730,707 B2
• Filed: 08/20/2014
• Issued: 08/15/2017
• Est. Priority Date: 08/20/2014
• Status: Active Grant

• Current Assignee: Kyphon SARL (Medtronic Plc)
• Original Assignee: Kyphon SARL (Medtronic Plc)
• Inventors: Sasaki, Neil S.
• Primary Examiner(s): Waggle, Jr., Larry E
• Application Number:
  US14/464,347
• Publication Number:
  US 20160051306A1
• Time in Patent Office: 1,091 Days
• CPC Class Codes: A61B 17/16 Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans arthroscopic bone cutters A61B17/320016; dental implant drills potentially for other surgical use A61C8/0089; bone grinders A61F2/4644, A22C17/06; A61B17/1662 takes precedence over all other subgroups except A61B17/17
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/34 Trocars; Puncturing needles pointed biopsy instruments A61B10/0233; devices for piercing the ear-lobes A44C7/001; seals or hemostasis valves A61M39/06
• CPC Class Codes: A61B 17/3472 for bones, e.g. intraosseus injections
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8802 Equipment for handling bone cement or other fluid fillers
• CPC Class Codes: A61B 17/8805 for introducing fluid filler into bone or extracting it A61B17/7097, A61B17/8833 take precedence
• CPC Class Codes: A61B 17/8811 characterised by the introducer tip, i.e. the part inserted into or onto the bone
• CPC Class Codes: A61B 17/8819 characterised by the introducer proximal part, e.g. cannula handle, or by parts which are inserted inside each other, e.g. stylet and cannula A61B17/8825 takes precedence
• CPC Class Codes: A61B 17/885 Tools for expanding or compacting bones or discs or cavities therein A61B17/8805, A61B17/7097 take precedence
• CPC Class Codes: A61B 17/8852 capable of being assembled or enlarged, or changing shape, inside the bone or disc
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61B 2090/067 for measuring angles
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument

Abstract

A surgical instrument includes a first member defining an axis and including an end surface and a passageway. A second member is movably disposed within the passageway and includes a tip and a plurality of spaced apart markings. The second member is movable between a first configuration in which the tip extends parallel to the axis and a second configuration in which the tip extends transverse to the axis. The end surface is aligned with a first one of the markings when the second member is in the first configuration and the end surface is aligned with a second one of the markings when the second member is in the second configuration. Methods are disclosed.

Claims

1. A surgical instrument, comprising:

a first member extending along a longitudinal axis between a first end having an end surface and an opposite second end, the first member having an inner surface defining a passageway extending along the longitudinal axis and an outer surface, the passageway having a first opening at the first end of the first member and a second opening at the second end of the first member, the first member including a handle at the first end of the first member; and

a second member movably disposed within the passageway of the first member and having a first end and an opposite second end with a tip, at least a portion of the second end of the second member being pre-bent, the second member including a handle at the first end, the handle of the first member and the handle of the second member being configured to cooperatively engage each other to limit movement of the second member within the passageway of the first member, the first end of the second member having a plurality of spaced apart markings indicating an exposure distance of the tip and a corresponding plurality of spaced apart indicia indicating an angle of the tip relative to the longitudinal axis of the first member,

wherein the second member is movable between a first configuration in which the tip is disposed within the passageway and extends parallel to the longitudinal axis and a second configuration in which the tip extends through the second opening of the passageway and extends transverse to the longitudinal axis,

wherein the end surface of the first end of the first member is aligned with a first marking of the plurality of spaced apart markings when the second member is in the first configuration and the end surface of the first end of the first member is aligned with a second marking of the plurality of spaced apart markings when the second member is in the second configuration, and

wherein the handle of the first member and the handle of the second member when cooperatively engaged are lockable to maintain a selected exposure distance and angle of the tip.

2. A surgical instrument as recited in claim 1, wherein the handle of the first member includes a post having a threaded exterior surface, the handle of the second member including a post having a threaded interior surface that frictionally engages the threaded exterior surface of the post of the first member.

3. A surgical instrument as recited in claim 1, wherein the second member is formed of a shape memory material.

4. A surgical instrument as recited in claim 3, wherein the shape memory material is nitinol.

5. A surgical instrument as recited in claim 1, wherein the second member is formed of perforated spring steel.

6. A surgical instrument as recited in claim 1, wherein the second member has an inner surface defining a channel, the channel having a first opening at the first end of the second member and a second opening at the second end of the second member.

7. A surgical instrument as recited in claim 1, wherein the second member is a bone tamp.

8. A surgical Instrument as recited in claim 1, wherein:

the tip extends at a first angle relative to the longitudinal axis when the second member Is in the second configuration;

the second member is movable from the second configuration to a third configuration in which the tip extends through the second opening of the passageway and extends at a second angle relative to the longitudinal axis, the second angle being greater than the first angle; and

the end surface of the first end of the first member engages an end surface of the handle of the second member when the second member is in the third configuration.

9. A surgical instrument as recited in claim 8, wherein:

the first angle is between 1 and 89 degrees; and

the tip extends at the second angle to the longitudinal axis when the second member is in the third configuration, the second angle being 90 degrees.

10. A surgical instrument as recited in claim 8, wherein:

the second marking of the plurality of spaced apart markings is predetermined to align with the end surface of the first end of the first member when the tip extends at the first angle relative to the longitudinal axis; and

the end surface of the first end of the first member is predetermined to engage the end surface of the handle of the second member when the tip extends at the second angle relative to the longitudinal axis.

11. A surgical instrument as recited in claim 1, wherein the first member has a plurality of spaced apart indicators each correlating to a distance between a second end surface of the first member and a respective indicator of the plurality of spaced apart indicators.

12. A surgical method comprising:

providing a surgical instrument comprising;

a first member extending along a longitudinal axis between a first end having an end surface and an opposite second end, the first member having an inner surface defining a passageway extending along the longitudinal axis and an outer surface, the passageway having a first opening at the first end of the first member and a second opening at the second end of the first member, the first member including a handle at the first end of the first member; and

a second member movably disposed within the passageway of the first member and having a first end and an opposite second end with a tip, at least a portion of the second end of the second member being pre-bent, the second member including a handle at the first end, the handle of the first member and the handle of the second member being configured to cooperatively engage each other to limit movement of the second member within the passageway of the first member, the first end of the second member having a plurality of spaced apart markings indicating an exposure distance of the tip and a corresponding plurality of spaced apart indicia indicating an angle of the tip relative to the longitudinal axis of the first member;

forming an incision defining a pathway to a surgical site;

inserting the second end of the first member into the Incision with the second member in the first configuration such that the second end of the first member is positioned adjacent the surgical site;

moving the second member from a first configuration in which the tip is disposed within the passageway and extends parallel to the longitudinal axis to a second configuration in which the tip extends through the second opening of the passageway and extends transverse to the longitudinal axis;

aligning the end surface of the first member with a first marking of the plurality of spaced apart markings when the second member is in the first configuration and the end surface of the first member with a second marking of the plurality of spaced apart markings when the second member is in the second configuration, and

locking the handle of the first member and the handle of the second member when cooperatively engaged to maintain a selected exposure distance and angle of the tip.

13. A method as recited in claim 12, wherein:

the tip extends at a first angle relative to the longitudinal axis when the second member is in the second configuration;

the method further comprises moving the second member from the second configuration to a third configuration in which the tip extends through the second opening of the passageway and extends at a second angle relative to the longitudinal axis, the second angle being greater than the first angle; and

wherein the end surface of the first member engages an end surface of the handle of the second member when the second member is in the third configuration.

14. A method as recited in claim 12, wherein:

the second member comprises an inner surface defining a channel, the channel having a first opening at the first end of the second member and a second opening at the second end of the second member; and

the method further comprises injecting bone cement through the first opening of the second member into the channel and out of the second opening of the second member to position the bone cement adjacent the surgical site.

15. A method as recited in claim 12, wherein:

the tip extends at a first angle relative to the longitudinal axis when the second member is in the second configuration; and

the method further comprises;

moving the second member from the second configuration to a third configuration in which the tip extends through the second opening of the passageway and extends at a second angle relative to the longitudinal axis, the second angle being greater than the first angle; and

creating an additional marking on the second member that aligns with the end surface of the first member while the second member is in the third configuration such that the additional marking correlates to the tip extending at the second angle relative to the longitudinal axis.

16. A surgical instrument, comprising:

a first member extending along a longitudinal axis between a first end having an end surface and an opposite second end, the first member having an inner surface defining a passageway extending along the longitudinal axis and an outer surface, the passageway having a first opening at the first end of the first member and a second opening at the second end of the first member, the first member including a handle at the first end of the first member; and

a second member movably disposed within the passageway of the first member and having a first end and an opposite second end with a tip extending through the second opening of the passageway, at least a portion of the second end of the second member being pre-bent, the second member including a handle at the first end, the handle of the first member and the handle of the second member being configured to cooperatively engage each other to limit movement of the second member within the passageway of the first member, the first end of the second member having a plurality of spaced apart markings indicating an exposure distance of the tip and a corresponding plurality of spaced apart indicia indicating an angle of the tip relative to the longitudinal axis of the first member,

wherein the second member is movable between a first configuration in which the tip extends at a first angle relative to the longitudinal axis and a second configuration in which the tip extends at a second angle relative to the longitudinal axis,

wherein the end surface of the first member is aligned with a first marking of the plurality of spaced apart markings when the second member is in the first configuration and the end surface of the first member is aligned with a second marking of the plurality of spaced apart markings when the second member is in the second configuration, and

wherein the handle of the first member and the handle of the second member when cooperatively engaged are lockable to maintain a selected exposure distance and angle of the tip.

17. A surgical instrument as recited in claim 16, wherein the handle of the first member includes a post having a threaded exterior surface, the handle of the second member including a post having a threaded interior surface that frictionally engages the threaded exterior surface of the post of the first member.

18. A surgical instrument as recited in claim 16, wherein the second member is formed of a shape memory material.

19. A surgical instrument as recited in claim 18, wherein the shape memory material is nitinol.

20. A surgical instrument, comprising:

a first member extending along a longitudinal axis between a first end having a first end surface and an opposite second end, the first member having an inner surface defining a passageway extending along the longitudinal axis and an outer surface, the passageway having a first opening at the first end of the first member and a second opening at the second end of the first member, the first member including a handle at the first end of the first member, the first member having a plurality of spaced apart indicators each correlating to a distance between a second end surface of the first member and a respective indicator of the plurality of spaced apart indicators; and

a second member slidably disposed in the passageway of the first member and having a first end and an opposite second end with a tip, the second member including a handle at the first end, the handle of the first member and the handle of the second member being configured to cooperatively engage each other to limit movement of the second member within the passageway of the first member, the first end of the second member having a plurality of spaced apart markings indicating an exposure distance of the tip and a corresponding plurality of spaced apart indicia indicating an angle of the tip relative to the longitudinal axis of the first member, wherein at least a portion of the second end of the second member is formed of nitinol and is pre-bent, the second member having an inner surface defining a channel, the channel having a first opening at the first end of the second member and a second opening at the second end of the second member;

wherein the second member is movable between a first configuration in which the tip is disposed within the passageway and extends parallel to the longitudinal axis and a second configuration in which the tip extends through the second opening of the passageway and extends transverse to the longitudinal axis,

wherein the first end surface of the first member is aligned with a first one marking of the plurality of spaced apart markings when the second member is in the first configuration and the first end surface of the first member is aligned with a second marking of the plurality of spaced apart markings when the second member is in the second configuration,

wherein the tip extends at a first angle relative to the longitudinal axis when the second member is in the second configuration,

wherein the second member is movable from the second configuration to a third configuration in which the tip extends through the second opening of the passageway and extends at a second angle relative to the longitudinal axis of the first member, the second angle being greater than the first angle,

wherein the first end surface of the first member is aligned with a third marking of the plurality of spaced apart markings when the second member is in the third configuration, and

wherein the handle of the first member and the handle of the second member when cooperatively engaged are lockable to maintain a selected exposure distance and angle of the tip.