Systems and methods for making and using improved connectors for electrical stimulation systems

• US 9,731,111 B2
• Filed: 02/03/2014
• Issued: 08/15/2017
• Est. Priority Date: 04/08/2011
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: DeRohan, Robert, Pandit, Aditya Vasudeo
• Primary Examiner(s): Kahelin, Michael
• Assistant Examiner(s): PHAM, MINH DUC GIA
• Application Number:
  US14/171,335
• Publication Number:
  US 20140148885A1
• Time in Patent Office: 1,289 Days
• Field of Search: 607 59
• CPC Class Codes: A61B 2018/00214 Expandable means emitting energy, e.g. by elements carried thereon
• CPC Class Codes: A61B 2018/0022 Balloons
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/18 with the spring member surrounding the socket
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement

Abstract

A connector for an implantable medical device includes a lumen extending from a port defined along a length of a connector housing. Axially-spaced-apart connector couplers are disposed along the lumen and are configured to couple to a proximal end of an inserted lead or lead extension. Each of the connector couplers includes a plurality of circumferentially-spaced-apart coupling members and at least one elastic member. The plurality of circumferentially-spaced-apart coupling members each have inner surfaces and outer surfaces. The inner surfaces of the coupling members are configured and arranged to couple to the proximal end of the lead or lead extension when the proximal end of the lead or lead extension is inserted into the lumen. The at least one elastic member couples the coupling members to one another such that a distance between the coupling members is expandable.

Claims

1. A connector for an implantable medical device, the connector comprising:

an elongated connector housing having a first end, a second end, and a length, the connector housing defining a port at the second end of the connector housing, the port configured and arranged for receiving a proximal end portion of a lead or lead extension;

a lumen that extends from the port along at least a portion of the length of the connector housing;

a plurality of axially spaced-apart, substantially-cylindrical connector-contact housings disposed along the lumen, the plurality of connector-contact housings each having an inner diameter and an outer diameter and comprising a first housing element and a second housing element axially coupled to the first housing element, wherein for each connector-contact housing the inner diameter of that connector-contact housing forms a portion of a wall of the lumen, wherein each of the plurality of connector-contact housings defines a plurality of pockets arranged around a circumference of the connector-contact housing, wherein each of the pockets is defined, at least in part, by an axial indentation in at least one of the first housing element or the second housing element; and

a plurality of spherically-shaped connector contacts disposed in each of the plurality of connector-contact housings with at least a portion of each of the plurality of connector contacts extending into the lumen, wherein at least one of the connector contacts is disposed in each of the plurality of pockets with a portion of the connector contact extending out of the pocket and a remainder of the connector contact is retained within the pocket, wherein the pocket is configured and arranged to hinder release of the connector contact from the pocket, wherein for each connector-contact housing each of the plurality of connector contacts disposed on or in that connector-contact housing is configured and arranged for coupling to a different single terminal disposed on a proximal end portion of a lead or lead extension when the proximal end portion of the lead or lead extension is inserted into the lumen.

2. The connector of claim 1, wherein each of the plurality of pockets is configured and arranged for receiving a single connector contact of the plurality of connector contacts.

3. The connector of claim 1, wherein each of the plurality of pockets is configured and arranged for receiving at least two contacts of the plurality of connector contacts.

4. The connector of claim 1, wherein each of the plurality of pockets comprises a surface that is at least partially formed from a conductive material.

5. The connector of claim 1, wherein each of the plurality of pockets is open along the inner diameter of the connector-contact housing.

6. The connector of claim 5, wherein each of the plurality of pockets is open along the outer diameter of the connector-contact housing.

7. The connector of claim 6, further comprising elastic material disposed over the connector housing with the elastic material abutting a portion of each of the plurality of pockets that is open along the outer diameter of the connector-contact housing.

8. The connector of claim 6, wherein each of the plurality of pockets open along the outer diameter of the connector-contact housing is configured and arranged for receiving the at least one connector contact of the plurality of connector contacts with a portion of the least one connector contact extending outward from the pocket beyond the outer diameter of the connector-contact housing.

9. The connector of claim 5, wherein each of the plurality of pockets does not extend to the outer diameter of the connector-contact housing.

10. The connector of claim 1, wherein at least five connector contacts are disposed on or in at least one of the plurality of connector-contact housings.

11. The connector of claim 1, further comprising a strain relief disposed along the first end of the connector housing.

12. The connector of claim 1, further comprising an end stop disposed along the first end of the connector housing.

13. A connector assembly comprising:

the connector of claim 1; and

a lead configured and arranged for insertion into the lumen of the connector, the lead comprising

a lead body with a proximal end portion and a distal end portion,

a plurality of electrodes disposed along the distal end portion of the lead body,

a plurality of terminals disposed along the proximal end portion of the lead body, and

a plurality of conductors electrically coupling the plurality of electrodes to the plurality of terminals.

14. The connector assembly of claim 13, further comprising at least one connector flange extending outwardly tangentially from an outer surface of the connector housing of the connector, the at least one connector flange configured and arranged for providing a surface for coupling the connector assembly to patient tissue.

15. The connector assembly of claim 14, further comprising a retaining element for retaining the proximal end portion of the lead body when the proximal end portion of the lead body is inserted into the lumen, the retaining element defining an aperture configured and arranged to receive a fastener for coupling to the inserted lead body, wherein the aperture extends in a direction that is parallel to the at least one connector flange.

16. The connector assembly of claim 14, wherein the at least one connector flange defines at least one connector aperture extending completely through the at least one connector flange, the at least one connector aperture configured and arranged for receiving a fastener.

17. The connector assembly of claim 14, wherein the at least one connector flange comprises at least one surface that defines at least one recess configured and arranged for promoting tissue ingrowth.

18. An electrical stimulating system comprising:

a lead comprising

a lead body with a proximal end portion and a distal end portion,

a plurality of electrodes disposed along the distal end portion of the lead body,

a plurality of terminals disposed along the proximal end portion of the lead body, and

a plurality of conductors electrically coupling the plurality of electrodes to the plurality of terminals;

a control module electrically coupled to the plurality of electrodes, the control module comprising

a housing, and

an electronic subassembly disposed in the housing;

a lead extension having a proximal end portion and a distal end portion, wherein the proximal end portion of the lead extension is coupleable with the control module; and

the connector of claim 1 disposed along the distal end portion of the lead extension;

wherein the proximal end portion of the lead body is configured and arranged for insertion into the port of the connector.

19. An electrical stimulating system comprising:

a lead comprising

a lead body with a proximal end portion and a distal end portion,

a plurality of electrodes disposed along the distal end portion of the lead body,

a plurality of terminals disposed along the proximal end portion of the lead body, and

a plurality of conductors electrically coupling the plurality of electrodes to the plurality of terminals;

a control module electrically coupled to the plurality of electrodes, the control module comprising

a housing, and

an electronic subassembly disposed in the housing; and

the connector of claim 1 coupled to the housing of the control module;

wherein the proximal end portion of the lead body is configured and arranged for insertion into the port of the connector.

20. The connector of claim 1, wherein each of the pockets is defined, at least in part, by axial indentations in both of the first housing element and the second housing element.