Collapsing coil coupling for lead extension and extraction

• US 9,731,113 B2
• Filed: 11/30/2015
• Issued: 08/15/2017
• Est. Priority Date: 12/30/2014
• Status: Active Grant

• Current Assignee: Spectranetics Corporation (Koninklijke Philips N.V.)
• Original Assignee: Spectranetics Corporation (Koninklijke Philips N.V.)
• Inventors: Willard, Thomas, Grace, Kenneth P., Triffo, Thomas Kelby
• Primary Examiner(s): Getzow, Scott
• Application Number:
  US14/954,169
• Publication Number:
  US 20160184576A1
• Time in Patent Office: 624 Days
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 2001/0578 having means for removal or extraction

Abstract

A device for extending a lead according to some embodiments includes a body, a coil element coupled to the body, the body configured to cover the coil element during use, the coil element comprising an inner lumen sized to receive an outer surface of a lead, the coil element is movable between a first configuration in which the coil element slides over the lead, and a second configuration in which at least some coils grip the outer surface of the lead; an actuation mechanism operatively coupled to the coil element, the actuation mechanism configured to move the coil element between the first and second configurations; and a tether coupled to the lead via the body, the coil element, and/or actuation mechanism, the tether configured to extend further proximally than a proximal-most end of the lead and configured to transfer tension force applied to the tether to the lead.

Claims

1. A device for extending a lead, comprising:

a body;

a coil element coupled to the body, the body configured to cover at least a portion of the coil element during use, the coil element comprising a plurality of coils forming an inner lumen, wherein the inner lumen is sized to receive an outer surface of a lead, the coil element is movable between a first configuration in which the coil element slides over the lead, and a second configuration in which at least some coils of the plurality of coils grip the outer surface of the lead;

an actuation mechanism operatively coupled to the coil element, the actuation mechanism configured to move the coil element between the first and second configurations; and

a tether coupled to the lead via one or more of the body, the coil element, and the actuation mechanism, the tether configured to extend further proximally than a proximal-most end of the lead, the tether further configured to transfer at least a portion of a tension force applied to the tether to the lead via the one or more of the body, the coil element, and the actuation mechanism.

2. The device of claim 1, wherein the actuation mechanism comprises a first ratchet grip and a second ratchet grip, wherein the first ratchet grip is coupled to a first end of the coil element, wherein the second ratchet grip is coupled to a second end of the coil element, and wherein the actuation mechanism is configured to move the coil element between the first and second configurations via one or both of:

rotation of the first ratchet grip along a first rotational direction relative to the second ratchet grip, and

rotation of the second ratchet grip along a second rotational direction relative to the first ratchet grip, wherein the first and second rotational directions are opposing rotational directions.

3. The device of claim 2, wherein the first ratchet grip engages the second ratchet grip at a unidirectional rotational coupling that permits rotation of the first ratchet grip along the first rotational direction relative to the second ratchet grip and rotation of the second ratchet grip along the second rotational direction relative to the first ratchet grip while inhibiting rotation of the first ratchet grip along the second rotational direction relative to the second ratchet grip and of the second ratchet grip along the first rotational direction relative to the first ratchet grip while the first ratchet grip is in the unidirectional rotational coupling with the second ratchet grip.

4. The device of claim 3, wherein the unidirectional rotational coupling includes one or more undercut or back-cut teeth formed on one or both of the first and second ratchet grips.

5. The device of claim 3, further comprising a safety cap configured to cover the unidirectional rotational coupling.

6. The device of claim 3, wherein the first and second ratchet grips are axially separable from one another to release the unidirectional rotational coupling, thereby permitting the coil element to move from the second configuration to the first configuration.

7. The device of claim 3, further comprising an outer sleeve, a keyway formed in one of the outer sleeve and the first ratchet grip, and a tab formed in the other of the outer sleeve and the first ratchet grip, wherein torque is transmitted from the outer sleeve to the first ratchet grip via an interface between the keyway and the tab, the tab configured to break away from the outer sleeve at a level of applied torque.

8. The device of claim 2, wherein the actuation mechanism is the body.

9. The device of claim 1, wherein the body comprises a first sleeve and a second sleeve, wherein the first sleeve is coupled to a first end of the coil element, wherein the second sleeve is coupled to a second end of the coil element, and wherein the actuation mechanism is configured to move the coil element between the first and second configurations via axial translation of the first sleeve along a direction relative to the second sleeve.

10. The device of claim 9, wherein the actuation mechanism further comprises a pin coupled to one of the first and second sleeves and a slot formed in another of the first and second sleeves, wherein the slot guides a path of translation of the first sleeve with respect to the second sleeve.

11. The device of claim 10, wherein the slot includes a portion that imparts a tightening twist to the coil element in moving the coil element to the second configuration.

12. The device of claim 10, wherein the direction is a first direction, and wherein the slot includes a portion that causes translation of the first sleeve along a second direction relative to the second sleeve in moving the coil element to the second configuration, wherein the second direction is different from the first direction.

13. The device of claim 12, wherein the second direction is opposite to the first direction.

14. The device of claim 1, wherein the plurality of coils include coils of different pitch, such that some of the plurality of coils are configured to collapse to grip the lead at a lower applied torque than others of the plurality of coils.

15. A method for extending a lead, comprising:

sliding a coil element over a lead when the coil element is in a first configuration, the coil element comprising a plurality of coils forming an inner lumen sized to receive an outer surface of the lead;

moving the coil element from the first configuration into a second configuration in which at least some coils of the coil element grip the outer surface of the lead; and

applying tension to the lead by applying tension to a tether that is coupled to the lead via the coil element when the coil element is in the second configuration.

16. The method of claim 15, wherein moving the coil element from the first configuration into the second configuration includes manipulating an actuation mechanism coupled to the coil element.

17. The method of claim 16, wherein the actuation mechanism comprises a first ratchet grip and a second ratchet grip, wherein the first ratchet grip is coupled to a first end of the coil element, wherein the second ratchet grip is coupled to a second end of the coil element, and wherein manipulating the actuation mechanism to move the coil element from the first configuration into the second configuration includes one or both of:

rotating the first ratchet grip along a first rotational direction relative to the second ratchet grip, and

rotating the second ratchet grip along a second rotational direction relative to the first ratchet grip, wherein the first and second rotational directions are opposing rotational directions.

18. The method of claim 16, wherein the coil element includes a first end coupled to a first sleeve and a second end coupled to a second sleeve, and wherein manipulating the actuation mechanism to move the coil element from the first configuration into the second configuration includes translating the first sleeve along a direction relative to the second sleeve.

19. The method of claim 18, wherein the actuation mechanism further comprises a pin coupled to one of the first and second sleeves and a slot formed in another of the first and second sleeves, the slot guiding a path of translation of the first sleeve with respect to the second sleeve, and wherein manipulating the actuation mechanism to move the coil element from the first configuration into the second configuration causes the slot to impart a tightening twist to the coil element.

20. The method of claim 15, wherein the plurality of coils include coils of a first pitch and coils of a second pitch, and moving the coil element from the first configuration into the second configuration includes collapsing the coils of the first pitch to grip the outer surface of the lead at a first applied torque and collapsing the coils of the second pitch to grip the outer surface of the lead at a second applied torque, the second applied torque being less than the first applied torque.