Methods and systems for cylinder speed increase control to improve combustion uniformity

• US 9,732,722 B1
• Filed: 03/06/2015
• Issued: 08/15/2017
• Est. Priority Date: 03/06/2015
• Status: Active Grant

• Current Assignee: Brunswick Corporation
• Original Assignee: Brunswick Corporation
• Inventors: Snyder, Matthew W.
• Primary Examiner(s): Vilakazi, Sizo
• Assistant Examiner(s): Steckbauer, Kevin R
• Application Number:
  US14/640,924
• Time in Patent Office: 893 Days
• CPC Class Codes: F02D 2041/1409 using at least a proportional, integral or derivative controller
• CPC Class Codes: F02D 2041/1432 the system including a filter, e.g. a low pass or high pass filter
• CPC Class Codes: F02D 2200/101 Engine speed
• CPC Class Codes: F02D 2200/1012 Engine speed gradient
• CPC Class Codes: F02D 41/0085 Balancing of cylinder outputs, e.g. speed, torque or air-fuel ratio
• CPC Class Codes: F02D 41/1497 With detection of the mechanical response of the engine
• CPC Class Codes: F02D 41/1498 measuring engine roughness
• CPC Class Codes: F02P 5/1502 using one central computing unit
• CPC Class Codes: F02P 5/1512 with particular means concerning an individual cylinder
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Systems and methods are for controlling internal combustion engines having a plurality of piston-cylinders that cause rotation of a crankshaft. A crankshaft sensor is configured to sense rotational speed of the crankshaft. A controller is configured to calculate an an engine speed increase for each piston-cylinder based upon the rotational speed of the crankshaft and then balance the engine speed increases of the respective piston-cylinders by modifying a combustion input to one or more of the piston-cylinders in order to reduce engine vibration.

Claims

1. A method for controlling an internal combustion engine having a plurality of cylinders containing pistons that cause rotation of a crank shaft, the method comprising:

sensing a rotational speed of the crankshaft for an engine cycle;

calculating a speed increase of the crankshaft for each of the plurality of cylinders caused by a combustion event in that cylinder;

calculating an average speed increase as the average of the speed increases for the plurality of cylinders; and

controlling a spark time for each of the plurality of cylinders based on a difference between the speed increase for the respective cylinder and the average speed increase to cause a subsequent speed increase for each of the plurality of cylinders to be closer to the average speed increase;

wherein controlling the spark time for each of the plurality of cylinders includes calculating a spark time offset for each of the plurality of cylinders, by configuring a proportional-integral-derivative (PID) controller for each of the plurality of cylinders to calculate the spark time offset for the respective cylinder using the average speed increase as a setpoint and the speed increase for the respective cylinder as feedback.

2. The method of claim 1 further comprising subtracting a correction factor from an integral term of each PID controller, wherein the correction factor is calculated based on previous spark time offsets from a previous engine cycle.

3. The method of claim 2 wherein the correction factor is an average of the previous spark time offsets from the previous engine cycle for the plurality of cylinders.

4. The method of claim 2 wherein a proportional term and a derivative term for each PID controller are zero and the output of the PID controller is the integral term.

5. The method of claim 1 further comprising filtering the speed increase for each of the plurality of cylinders, and then calculating the average speed increase as an average of the filtered speed increases for the plurality of cylinders and controlling the spark time for each of the plurality of cylinders based on the filtered speed increase for that cylinder.

6. The method of claim 1 wherein the speed increase for each of the plurality of cylinders is a difference between a minimum rotational speed and a maximum rotational speed of the crankshaft associated with the combustion event in that cylinder.

7. The method of claim 1 further comprising determining a crank angle, defining a crank angle window for each of the plurality of cylinders based on the crank angle, wherein each crank angle window is a portion of the rotation of the crankshaft associated with the combustion event in the respective cylinder, and identifying a minimum rotational speed and a maximum rotational speed of the crankshaft within each crank angle window, wherein the speed increase for each of the plurality of cylinders is a difference between the minimum rotational speed and the maximum rotational speed in the respective crank angle window.

8. The method of claim 7 further comprising defining a minimum window and a maximum window within each crank angle window and identifying the minimum rotational speed of the crankshaft within the minimum window and the maximum rotational speed of the crankshaft within the maximum window.

9. The method of claim 1, wherein an engine cycle equals 720°

of rotation of the crankshaft.

10. A system comprising:

an internal combustion engine having a plurality of cylinders containing pistons that cause rotation of a crankshaft;

a crankshaft sensor that senses a rotational speed of the crankshaft;

a controller configured to;

calculate a speed increase of the crankshaft for each of the plurality of cylinders caused by a combustion event in that cylinder;

calculate an average speed increase as the average of the speed increases for the plurality of cylinders;

adjusts a spark time for each of the plurality of cylinders based on the speed increase for the respective cylinder and the average speed increase to cause a subsequent speed increase for each of the plurality of cylinders to be closer to the average speed increase;

a proportional-integral-derivative (PID) controller for each of the plurality of cylinders configured to calculate the spark time offset for the respective cylinder using the average speed increase as a setpoint and the speed increase for the respective cylinder as feedback.

11. The system of claim 10 wherein the controller is further configured to adjusts the spark time for each of the plurality of cylinders such that no net timing offset is applied across the plurality of cylinders.

12. The system of claim 10 wherein each PID controller is further configured to subtracts a correction factor from its integral term, wherein the correction factor is an average of spark time offsets from a previous engine cycle.

13. The system of claim 10 wherein the speed increase for each of the plurality of cylinders is a difference between a minimum rotational speed and a maximum rotational speed of the crankshaft associated with the combustion event in that cylinder.

14. The system of claim 10 wherein the controller is further configured to determine a crank angle, and wherein the controller identifies which cylinder is associated with each speed increase based on the crank angle.

15. The system of claim 14 wherein the controller is further configured to defines a crank angle window for each of the plurality of cylinders, wherein each crank angle window is a portion of the 720°

rotation of the crankshaft associated with the combustion event in the respective cylinder, and identify a minimum rotational speed and a maximum rotational speed of the crankshaft within each crank angle window, wherein the speed increase for each of the plurality of cylinders is a difference between the minimum rotational speed and the maximum rotational speed in the respective crank angle window.

16. A system for controlling spark timing in an internal combustion engine having at least a first cylinder containing a first piston and a second cylinder containing a second piston that cause rotation of a crank shaft, the system comprising:

a crankshaft sensor that senses a rotational speed and a crank angle of the crankshaft;

a controller configured to;

calculate a first speed increase of the crankshaft for the first cylinder and a second speed increase of the crankshaft for the second cylinder based on the rotational speed and the crank angle; and

average at least the first speed increase and the second speed increase to calculate an average speed increase; and

control a spark time for the first cylinder and the second cylinder;

a first PID controller configured to calculate a first spark time offset for the first cylinder using the average speed increase as a setpoint and the first speed increase as feedback;

a second PID controller configured to calculate a second spark time offset for the second cylinder using the average speed increase as a setpoint and the second speed increase as feedback;

wherein the controller is configured to control the spark time for the first cylinder based on the first spark time offset and control the spark time for the second cylinder based on the second spark time offset to cause a subsequent first speed increase and a subsequent second speed increase to be closer to the average speed increase and such that no net timing offset is applied across the plurality of cylinders.