Compressor airfoil

• US 9,732,762 B2
• Filed: 08/27/2014
• Issued: 08/15/2017
• Est. Priority Date: 08/27/2014
• Status: Active Grant

• Current Assignee: Pratt & Whitney Canada Corporation (Rtx Corporation)
• Original Assignee: Pratt & Whitney Canada Corporation (Rtx Corporation)
• Inventors: Duong, Hien, Nichols, Jason
• Primary Examiner(s): REID, MICHAEL ROBERT
• Application Number:
  US14/469,961
• Publication Number:
  US 20160061217A1
• Time in Patent Office: 1,084 Days
• Field of Search: 416223 A, 416223 R, 416238, 416242-243, 416234, 416DIG 2
• CPC Class Codes: F01D 5/141 Shape, i.e. outer, aerodynamic form F01D5/148 - F01D5/20 take precedence; blade construction F01D5/147
• CPC Class Codes: F01D 5/145 Means for influencing boundary layers or secondary circulations for compressors F04D29/68
• CPC Class Codes: F04D 19/00 Axial-flow pumps F04D21/00 takes precedence; pump comprising axial flow and radial flow stages F04D17/025
• CPC Class Codes: F04D 19/02 Multi-stage pumps
• CPC Class Codes: F04D 29/324 Blades
• CPC Class Codes: F04D 29/384 characterised by form
• CPC Class Codes: F05D 2240/303 related to the leading edge of a rotor blade
• CPC Class Codes: F05D 2270/17 to control boundary layer
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

A compressor airfoil in a gas turbine engine is presented. Opposed pressure and suction sides are joined together at chordally opposite leading and trailing edges. The pressure and suction sides extend in a span direction from a root to a tip of the airfoil. A leading edge sweep angle is defined relative to a tangent to the airfoil and flow velocity vector at a point on the leading edge. A leading edge dihedral angle is defined relative to the tangent to the airfoil and a vertical at the point on the leading edge. A ratio of the leading edge sweep angle to the leading edge dihedral angle being smaller than 1. A method of forming such airfoil is also presented.

Claims

1. A compressor airfoil for a gas turbine engine, the airfoil comprising:

opposed pressure and suction sides joined together at chordally opposite leading and trailing edges, the pressure and suction sides extending in a span direction from a root to a tip of the airfoil;

a leading edge sweep angle defined relative to a tangent to the airfoil and flow velocity vector at a point on the leading edge;

a leading edge dihedral angle defined relative to the tangent to the airfoil and a vertical at the point on the leading edge; and

a ratio of the leading edge sweep angle to the leading edge dihedral angle being smaller than 1 at all points along the span direction from the root to the tip.

2. The compressor airfoil as defined in claim 1, wherein the ratio of leading edge sweep angle to the leading edge dihedral angle decreases monotonically along the span direction from the root to the tip of the airfoil.

3. The compressor airfoil as defined in claim 1, wherein the ratio is below 0.6.

4. The compressor airfoil as defined in claim 1, wherein the ratio is negative.

5. The compressor airfoil as defined in claim 1, wherein the leading edge sweep angle is a rearward sweep angle from the root to an intermediate area of the airfoil, and the leading edge sweep angle is a forward sweep angle from the intermediate area to the tip, the intermediate area being disposed between the root and the tip in the span direction.

6. The compressor airfoil as defined in claim 5, wherein the intermediate area is disposed at about ¾

^th of a span of the airfoil from the root.

7. The compressor airfoil as defined in claim 1, wherein the leading edge sweep angle is a forward sweep angle in an area of the airfoil comprised between 5 and 45% of a span of the airfoil from the tip.

8. The compressor airfoil as defined in claim 1, wherein the leading edge sweep angle is a forward sweep angle in an area of the airfoil comprised between 10 and 35% of a span of the airfoil from the tip.

9. The compressor airfoil as defined in claim 1, wherein the leading edge dihedral angle generally decreases along a span of the airfoil from the root to the tip.

10. The compressor airfoil as defined in claim 9, wherein the leading edge dihedral angle decreases non-monotonically along the span of the airfoil from the root to the tip.

11. The compressor airfoil as defined in claim 10, wherein the leading edge dihedral angle has an area that generally increases towards the tip in a zone disposed along the span of the airfoil.

12. The compressor airfoil as defined in claim 9, wherein the leading edge dihedral angle generally decreases from the root to a first intermediate portion of the airfoil, the leading edge dihedral angle generally increases from the first intermediate portion of the airfoil to a second intermediate portion of the airfoil, and the leading edge dihedral angle generally decreases from the second intermediate portion of the airfoil to the tip.

13. The compressor airfoil as defined in claim 9, wherein a first center of gravity of a first cross-section of the airfoil at the tip being axially upstream along an axial length taken chordally relative to a second center of gravity of a second cross-section of the airfoil at the root.

14. A gas turbine engine comprising:

a compressor section including a plurality of rotors, each of the plurality of rotors including a hub, the hubs being aligned axially, each of the rotors including a plurality of blades extending radially from the hub, the blades including the airfoil as defined in claim 1.

15. The gas turbine engine as defined in claim 14, wherein a center of gravity of the airfoil projected axially at the tip is disposed upstream relative to a center of gravity of the airfoil projected axially at the hub.

16. The gas turbine engine as defined in claim 14, wherein the ratio of leading edge sweep angle to the leading edge dihedral angle decreases monotonically along a span from the hub to the tip of the airfoil.

17. A method of forming a blade having opposed pressure and suction sides joined together at chordally opposite leading and trailing edges, the pressure and suction side extending in a span direction from a root to a tip, the method comprising:

forming an airfoil having a ratio of a leading edge sweep angle to a leading edge dihedral angle being smaller than 1, the leading edge sweep angle defined between a tangent to the airfoil and flow velocity vector at a point on the leading edge, and the leading edge dihedral angle being defined between the tangent to the airfoil and a vertical at the point on the leading edge the ratio of the leading edge sweep angle to the leading edge dihedral angle being smaller than 1 at all points along the span direction from the root to the tip.

18. The method of claim 17, wherein forming the airfoil comprises forming the airfoil with a first center of gravity of a first cross-section of the airfoil at the tip being upstream along an axial length taken chordally relative to a second center of gravity of a second cross-section of the airfoil at the root.