Method for limiting battery discharging current in battery charger and discharger circuit

• US 9,735,600 B2
• Filed: 09/14/2015
• Issued: 08/15/2017
• Est. Priority Date: 12/01/2010
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Ye, Mao, Stair, Richard, Qian, Jinrong, Chen, Suheng
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US14/853,607
• Publication Number:
  US 20160072331A1
• Time in Patent Office: 701 Days
• Field of Search: 320135
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y02T 90/12 Electric charging stations

Abstract

A power supply system includes a rechargeable battery to deliver a supply current to a load and a circuit to limit a discharge current when the rechargeable battery is supplying power to the load. The power supply system may further include an integrator for integrating a discharge voltage representing the discharge current that exceeds a predetermined limit, a pulse-width-modulation (PWM) circuit for producing a control signal having a PWM duty cycle representing the discharge voltage, and a driver circuit for delivering the supply current to said load according to said control signal. In one embodiment, a digital register is used to set the battery discharging current limit, in another embodiment an analog circuit is used to set the battery discharging current limit, and in yet another embodiment or a combination of the digital register and analog circuit is used to set the battery discharging current limit.

Claims

1. A controller for a single reconfigurable buck/boost power converter couplable to an adapter for receiving power therefrom and couplable to a rechargeable battery which is couplable to deliver power to a load, comprising:

a first circuit for operating a pair of electronic switches to receive power from the adapter and to charge the rechargeable battery in a buck mode in which power from the adapter flows into the rechargeable battery; and

a second circuit for operating the pair of electronic switches for supplying at least a portion of the power delivered to the load in a boost mode in which power flows in a second direction from the battery to the load and to regulate discharge current from the battery when the battery is supplying power to the load.

2. The controller of claim 1 further comprising a circuit to limit a discharge current comprising:

a digital register for containing a digital value representing a desired discharge current limit;

a d/a converter to convert the digital value to a reference voltage;

a circuit to sense a discharge current from said rechargeable battery to produce a discharge voltage representing the discharge current;

and an operational amplifier to amplify the reference voltage with the discharge voltage to produce an output that follows the discharge voltage when the discharge voltage is larger than the reference voltage.

3. The controller of claim 2 wherein the digital value is established by a host computer.

4. The controller of claim 3 further comprising:

an integrator for integrating the output from the operational amplifier;

a pulse-width-modulation (PWM) circuit for producing a control signal having a PWM duty cycle representing the discharge voltage;

and a driver circuit for delivering a supply current to the load according to the control signal.

5. The controller of claim 1 wherein the circuit to limit a discharge current comprises:

a reference voltage source to produce a reference voltage;

a circuit to sense a discharge current from the rechargeable battery to produce a discharge current voltage representing said discharge current; and

an operational amplifier to amplify the reference voltage with a discharge voltage to produce an output that follows the discharge voltage when the discharge voltage is larger than the reference voltage.

6. The controller of claim 5 wherein the reference voltage is established by a resistor voltage divider.

7. The controller of claim 5 wherein the reference voltage is set by a user.

8. The controller of claim 5 further comprising:

an integrator for integrating the output from the operational amplifier;

a pulse-width-modulation (PWM) circuit for producing a control signal having a PWM duty cycle representing the discharge voltage;

and a driver circuit for delivering a supply current to the load according to the control signal.

9. The controller of claim 2, wherein the operational amplifier is a first operational amplifier, wherein the reference voltage is a first reference voltage, and wherein the output of the first operational amplifier is a first output, the controller further comprising a second operational amplifier receiving a second reference voltage and the discharge voltage to produce a second output that follows the discharge voltage when the discharge voltage is larger than the second reference voltage;

and

a circuit to produce a combined voltage from the first and second outputs.

10. The controller of claim 9 further comprising:

an integrator for integrating the combined voltage;

a pulse-width-modulation (PWM) circuit for receiving the combined voltage and producing a control signal having a PWM duty cycle representing the discharge voltage;

and a driver circuit for delivering a supply current to the load according to the control signal.

11. The controller of claim 10 wherein the digital value is established by a host computer.

12. The controller of claim 9 wherein the first reference voltage source is adjusted by a user.

13. A method of operating a single reconfigurable buck/boost power converter couplable to an adapter for receiving power therefrom and couplable to a rechargeable battery which is couplable to deliver power to a load, comprising:

generating control signals in a first circuit for operating a pair of electronic switches to receive power from the adapter and to charge the rechargeable battery in a buck mode in which power from the adapter flows into the rechargeable battery;

generating control signals in a second circuit for operating the pair of electronic switches for supplying at least a portion of the power delivered to the load in a boost mode in which power flows in a second direction from the battery to the load and to regulate discharge current from the battery when the battery is supplying power to the load.

14. The method of claim 13 further comprising:

storing in a digital register a digital value representing a desired discharge current limit;

converting the digital value to a reference voltage in a d/a circuit;

sensing a discharge current from said rechargeable battery to produce a discharge voltage representing the discharge current; and

amplifying the reference voltage with the discharge voltage to produce an output that follows the discharge voltage when the discharge voltage is larger than the reference voltage.

15. The method of claim 14 further comprising:

integrating the output;

generating a control signal having a PWM duty cycle representing the discharge voltage; and

delivering a supply current to the load according to the control signal.

16. The method of claim 15 wherein the digital value is established by a host computer.

17. The method of claim 15 wherein the reference voltage source is adjusted by a user.