Illumination device and method for calibrating and controlling an illumination device comprising a phosphor converted LED

• US 9,736,903 B2
• Filed: 06/25/2014
• Issued: 08/15/2017
• Est. Priority Date: 06/25/2014
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Ketra, Inc. (Lutron Electronics)
• Inventors: Lewis, Jason E., Ho, Horace C., Knapp, David J.
• Primary Examiner(s): Taningco, Alexander H
• Assistant Examiner(s): Garcia, Christian L
• Application Number:
  US14/314,556
• Publication Number:
  US 20150382425A1
• Time in Patent Office: 1,147 Days
• Field of Search: 315307, 315291, 315209 R, 315308, 315312, 315297, 362800, 362227, 362231, 362276
• CPC Class Codes: G01J 1/0252 Constructional arrangements for compensating for fluctuations caused by, e.g. temperature, or using cooling or temperature stabilization of parts of the device; Controlling the atmosphere inside a photometer; Purge systems, cleaning devices protection against electromagnetic interferences G01J2001/0276
• CPC Class Codes: G01J 1/42 using electric radiation detectors optical or mechanical part G01J1/04; by comparison with a reference light or electric value G01J1/10
• CPC Class Codes: G01J 1/4228 arrangements with two or more detectors, e.g. for sensitivity compensation
• CPC Class Codes: G01J 1/4257 applied to monitoring the characteristics of a beam, e.g. laser beam, headlamp beam monitoring arrangements for lasers in general H01S3/0014
• CPC Class Codes: G01J 1/44 Electric circuits for command of an exposure part G03B7/02
• CPC Class Codes: G01J 1/58 using luminescence generated by light
• CPC Class Codes: G01J 2001/4252 for testing LED's
• CPC Class Codes: G01J 2001/4406 Plural ranges in circuit, e.g. switchable ranges; Adjusting sensitivity selecting gain values
• CPC Class Codes: G01J 3/505 measuring the colour produced by lighting fixtures other than screens, monitors, displays or CRTs
• CPC Class Codes: H05B 45/22 using optical feedback

Abstract

An illumination device described herein includes at least a phosphor converted LED, which is configured for emitting illumination for the illumination device, a first photodetector and a second photodetector. A spectrum of the illumination emitted from the phosphor converted LED comprises a first portion having a first peak emission wavelength and a second portion having a second peak emission wavelength, which differs from the first peak emission wavelength. The first photodetector has a detection range, which is configured for detecting only the first portion of the spectrum emitted by the phosphor converted LED. The second photodetector has a detection range, which is configured for detecting only the second portion of the spectrum emitted by the phosphor converted LED. Methods are provided herein for calibrating and controlling each portion of the phosphor converted LED spectrum, as if the phosphor converted LED were two separate LEDs.

Claims

1. A method for calibrating a phosphor converted LED, which is included within an illumination device along with a first photodetector and a second photodetector, the method comprising:

successively applying at least three different drive currents to the phosphor converted LED to produce illumination at different levels of brightness upon subjecting the phosphor converted LED to a first ambient temperature;

measuring photocurrents induced on the first and second photodetectors by the illumination produced by the phosphor converted LED at each of the at least three different drive currents;

measuring forward voltages that develop across the first and second photodetectors before or after each induced photocurrent is measured; and

storing results of the measuring steps within the illumination device to calibrate the phosphor converted LED at the first ambient temperature.

2. The method as recited in claim 1, wherein the photocurrents induced on the first photodetector by the illumination produced by the phosphor converted LED correspond to a first portion of a spectrum of the phosphor converted LED, wherein the photocurrents induced on the second photodetector by the illumination produced by the phosphor converted LED correspond to a second portion of the spectrum of the phosphor converted LED, and wherein the first portion and second portion have substantially different peak emission wavelengths.

3. The method as recited in claim 2, further comprising repeating the steps of successively applying at least three different drive currents, measuring photocurrents induced on the first and second photodetectors, measuring forward voltages that develop across the first and second photodetectors, and storing results of the measuring steps upon subjecting the illumination device to a second ambient temperature, which is substantially different from the first ambient temperature.

4. The method as recited in claim 3, wherein the method is repeated for a reference LED having a peak emission wavelength that falls within the first portion of the spectrum of the phosphor converted LED.

5. An illumination device, comprising:

a phosphor converted LED configured for emitting illumination for the illumination device, wherein a spectrum of said illumination comprises a first portion having a first peak emission wavelength and a second portion having a second peak emission wavelength, which differs from the first peak emission wavelength;

a first photodetector having a detection range configured for detecting only the first portion of the spectrum emitted by the phosphor converted LED; and

a second photodetector having a detection range configured for detecting only the second portion of the spectrum emitted by the phosphor converted LED.

6. The illumination device as recited in claim 5, wherein the first peak emission wavelength ranges between about 400 nm to about 500 nm, and wherein the second peak emission wavelength ranges between about 500 nm to about 650 nm.

7. The illumination device as recited in claim 5, wherein the detection range of the first photodetector ranges between about 400 to about 500 nm, and wherein the detection range of the second photodetector ranges between about 500 nm to about 650 nm.

8. The illumination device as recited in claim 5, further comprising an LED driver and receiver circuit, which is configured during a calibration phase for:

successively applying a plurality of different drive currents to the phosphor converted LED to produce illumination at different levels of brightness when the illumination device is subjected to a first ambient temperature;

measuring photocurrents induced on the first and second photodetectors by the illumination produced by the phosphor converted LED at each of the different drive currents;

measuring forward voltages that develop across the first and second photodetectors before or after each induced photocurrent is measured; and

repeating the steps of successively applying a plurality of different drive currents to the phosphor converted LED, measuring photocurrents induced on the first and second photodetectors, and measuring forward voltages that develop across the first and second photodetectors when the illumination device is subjected to a second ambient temperature, which is different from the first ambient temperature.

9. The illumination device as recited in claim 8, further comprising a storage medium configured for storing the photocurrent and forward voltage measurements obtained by the LED driver and receiver circuit from the first and second photodetectors within a table of calibration values.

10. The illumination device as recited in claim 9, wherein the LED driver and receiver circuit is configured during operation of the illumination device for:

applying a drive current to the phosphor converted LED substantially continuously to produce illumination;

measuring photocurrents induced on the first and second photodetectors in response to the illumination produced by the phosphor converted LED and received by the first and second photodetectors; and

measuring forward voltages that develop across the first and second photodetectors before or after the photocurrents are measured.

11. The illumination device as recited in claim 10, wherein the LED driver and receiver circuit is configured during operation of the illumination device for measuring a first photocurrent induced on the first photodetector and a second photocurrent induced on the second photodetector in response to the illumination produced by the phosphor converted LED, and wherein the first photocurrent measurement corresponds to the first portion and the second photocurrent measurement corresponds to the second portion of the spectrum of the phosphor converted LED.

12. The illumination device as recited in claim 11, further comprising a control circuit coupled to the LED driver and receiver circuit, the first and second photodetectors and the storage medium, wherein the control circuit is configured for determining expected photocurrent values for the phosphor converted LED from the table of calibration values using the forward voltages measured by the LED driver and receiver circuit during operation of the illumination device and the drive current currently applied to the phosphor converted LED.

13. The illumination device as recited in claim 12, wherein the control circuit is further configured for adjusting the drive current currently applied by the LED driver and receiver circuit to the phosphor converted LED to produce illumination, if the expected photocurrent values determined by the control circuit differ from the photocurrents measured by the LED driver and receiver circuit.

14. The illumination device as recited in claim 12, wherein the control circuit is configured for determining:

a first expected photocurrent value for the first portion of the spectrum of the phosphor converted LED on the first photodetector; and

a second expected photocurrent value for the second portion of the spectrum of the phosphor converted LED on the second photodetector.

15. The illumination device as recited in claim 14, wherein the control circuit is further configured for:

calculating a first scale factor by dividing the first expected photocurrent value determined by the control circuit by the first photocurrent measured by the LED driver and receiver circuit; and

calculating a second scale factor by dividing the second expected photocurrent value determined by the control circuit by the second photocurrent measured by the LED driver and receiver circuit.

16. The illumination device as recited in claim 15, wherein the control circuit is further configured for:

applying the second scale factor to a desired luminous flux value for the phosphor converted LED to obtain an adjusted luminous flux value for the phosphor converted LED; and

adjusting the drive current currently applied to the phosphor converted LED to achieve the adjusted luminous flux value.

17. The illumination device as recited in claim 16, further comprising a reference LED having a peak emission wavelength, which falls within the first portion of the spectrum emitted by the phosphor converted LED.

18. The illumination device as recited in claim 17, wherein the LED driver and receiver circuit is further configured during operation of the illumination device for measuring a third photocurrent induced on the first photodetector and a fourth photocurrent induced on the second photodetector in response to the illumination produced by reference LED.

19. The illumination device as recited in claim 18, wherein the control circuit is configured for:

determining a third expected photocurrent value for the reference LED on the first photodetector;

determining a fourth expected photocurrent value for the reference LED on the second photodetector;

calculating a third scale factor by dividing the third expected photocurrent value determined by the control circuit by the third photocurrent measured by the LED driver and receiver circuit; and

calculating a fourth scale factor by dividing the fourth expected photocurrent value determined by the control circuit by the fourth photocurrent measured by the LED driver and receiver circuit.

20. The illumination device as recited in claim 19, wherein the control circuit is further configured for:

applying the fourth scale factor to a desired luminous flux value for the reference LED to obtain an adjusted luminous flux value for the reference LED; and

adjusting the drive current currently applied to the reference LED to achieve the adjusted luminous flux value.

21. The illumination device as recited in claim 19, wherein the control circuit is further configured for:

generating a scale factor ratio for the first photodetector by dividing the first scale factor by the third scale factor;

generating a scale factor ratio for the second photodetector by dividing the second scale factor by the fourth scale factor;

dividing the scale factor ratio generated for the second photodetector by the scale factor ratio generated for the first photodetector to produce a phosphor-over-LED ratio for the phosphor converted LED; and

using the phosphor-over-LED ratio to adjust a chromaticity of the phosphor converted LED.

22. A method for controlling an illumination device comprising a phosphor converted LED, a first photodetector and a second photodetector, wherein the method comprises:

applying a drive current to the phosphor converted LED substantially continuously to produce illumination;

measuring photocurrents induced on the first and second photodetectors in response to the illumination, which is produced by the phosphor converted LED and received by the first and second photodetectors;

measuring forward voltages that develop across the first and second photodetectors before or after the photocurrents are measured by applying a non-operative drive current to each of the first and second photodetectors;

determining expected photocurrent values for the phosphor converted LED corresponding to the forward voltages measured across the first and second photodetectors and the drive current currently applied to the phosphor converted LED by applying one or more interpolation techniques to a table of stored calibration values correlating forward voltage and photocurrent to drive current at a plurality of different temperatures; and

adjusting the drive current currently applied to the phosphor converted LED if a difference exists between the expected photocurrent values and the measured photocurrents.

23. The method as recited in claim 22, wherein the step of measuring photocurrents induced on the first and second photodetectors comprises:

measuring a first photocurrent induced on the first photodetector and a second photocurrent induced on the second photodetector in response to the illumination produced by the phosphor converted LED; and

wherein the first photocurrent measurement corresponds to a first portion of a spectrum of the phosphor converted LED, and wherein the second photocurrent measurement corresponds to a second portion of the spectrum of the phosphor converted LED.

24. The method as recited in claim 23, wherein the step of determining expected photocurrent values for the phosphor converted LED comprise:

determining a first expected photocurrent value for the first portion of the spectrum of the phosphor converted LED on the first photodetector; and

determining a second expected photocurrent value for the second portion of the spectrum of the phosphor converted LED on the second photodetector.

25. The method as recited in claim 24, wherein the step of adjusting the drive current currently applied to the phosphor converted LED comprises:

calculating a first scale factor by dividing the first expected photocurrent value by the first photocurrent induced on the first photodetector in the measuring step;

calculating a second scale factor by dividing the second expected photocurrent value by the second photocurrent induced on the second photodetector in the measuring step;

applying the second scale factor to a desired luminous flux value for the phosphor converted LED to obtain an adjusted luminous flux value for the phosphor converted LED; and

adjusting the drive current currently applied to the phosphor converted LED to achieve the adjusted luminous flux value.

26. The method as recited in claim 25, wherein the illumination device further comprises a reference LED, and wherein the method further comprises:

applying a drive current to the reference LED substantially continuously to produce illumination;

measuring a third photocurrent induced on the first photodetector and a fourth photocurrent induced on the second photodetector in response to the illumination, which is produced by the reference LED and received by the first and second photodetectors;

determining expected photocurrent values for the reference LED corresponding to the forward voltages measured across the first and second photodetectors and the drive current currently applied to the reference LED by applying one or more interpolation techniques to a table of stored calibration values correlating forward voltage and photocurrent to drive current at a plurality of different temperatures; and

adjusting the drive current currently applied to the reference LED if a difference exists between at least one of the expected photocurrent values and at least one of the measured photocurrents.

27. The method as recited in claim 26, wherein the step of determining expected photocurrent values for the reference LED comprises:

determining a third expected photocurrent value for the reference LED on the first photodetector; and

determining a fourth expected photocurrent value for the reference LED on the second photodetector.

28. The method as recited in claim 27, wherein the step of adjusting the drive current applied to the reference LED comprises:

calculating a third scale factor by dividing the third expected photocurrent value by the third photocurrent induced on the first photodetector in the measuring step;

calculating a fourth scale factor by dividing the fourth expected photocurrent value by the fourth photocurrent induced on the second photodetector in the measuring step;

applying the fourth scale factor to a desired luminous flux value for the reference LED to obtain an adjusted luminous flux value for the reference LED; and

adjusting the drive current currently applied to the reference LED to achieve the adjusted luminous flux value.

29. The method as recited in claim 28, the method further comprising:

generating a scale factor ratio for the first photodetector by dividing the first scale factor by the third scale factor;

generating a scale factor ratio for the second photodetector by dividing the second scale factor by the fourth scale factor;

dividing the scale factor ratio generated for the second photodetector by the scale factor ratio generated for the first photodetector to produce a phosphor-over-LED ratio for the phosphor converted LED; and

using the phosphor-over-LED ratio to adjust a chromaticity of the phosphor converted LED.