Remote loading of sparingly water-soluble drugs into liposomes

• US 9,737,485 B2
• Filed: 07/21/2016
• Issued: 08/22/2017
• Est. Priority Date: 02/01/2013
• Status: Active Grant

• Current Assignee: Celator Pharmaceuticals Inc.
• Original Assignee: Zoneone Pharma, Inc.
• Inventors: Hayes, Mark E., Noble, Charles O., Szoka, Jr., Francis C.
• Primary Examiner(s): KISHORE, GOLLAMUDI S
• Application Number:
  US15/216,416
• Publication Number:
  US 20160324780A1
• Time in Patent Office: 397 Days
• CPC Class Codes: A61K 31/4196 1,2,4-Triazoles
• CPC Class Codes: A61K 31/496 Non-condensed piperazines containing further heterocyclic rings, e.g. rifampin, thiothixene or sparfloxacin
• CPC Class Codes: A61K 31/5377 not condensed and containing further heterocyclic rings, e.g. timolol
• CPC Class Codes: A61K 38/07 Tetrapeptides
• CPC Class Codes: A61K 9/0019 Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner non-active ingredients are additionally classified in A61K47/00
• CPC Class Codes: A61K 9/1271 Non-conventional liposomes, e.g. PEGylated liposomes, liposomes coated with polymers liposome as conjugate A61K47/6911
• CPC Class Codes: A61K 9/1275 Lipoproteins; Chylomicrons; Artificial HDL, LDL, VLDL, protein-free species thereof; Precursors thereof
• CPC Class Codes: A61K 9/1278 Post-loading, e.g. by ion or pH gradient
• CPC Class Codes: A61K 9/19 lyophilised , i.e. freeze-dried, solutions or dispersions lyophilised products with subsequent particle size reduction A61K9/14; granules or pellets made by lyphilisation A61K9/1682; solid oral dosage forms made by lyophilisation A61K9/2095; lyophilisation additives A61K47/00
• CPC Class Codes: B01J 13/08 Simple coacervation, i.e. addition of highly hydrophilic material combined with spraying B01J13/043; combined with mechanical division B01J13/04

Abstract

The present invention provides liposome compositions containing sparingly soluble drugs that are used to treat life-threatening diseases. A preferred method of encapsulating a drug inside a liposome is by remote or active loading. Remote loading of a drug into liposomes containing a transmembrane electrochemical gradient is initiated by co-mixing a liposome suspension with a solution of drug, whereby the neutral form of the compound freely enters the liposome and becomes electrostatically charged thereby preventing the reverse transfer out of the liposome. There is a continuous build-up of compound within the liposome interior until the electrochemical gradient is dissipated or all the drug is encapsulated in the liposome. However, this process as described in the literature has been limited to drugs that are freely soluble in aqueous solution or solubilized as a water-soluble complex. This invention describes compositions and methods for remote loading drugs with low water solubility (<2 mg/mL). In the preferred embodiment the drug in the solubilizing agent is mixed with the liposomes in aqueous suspension so that the concentration of solubilizing agent is lowered to below its capacity to completely solubilize the drug. This results in the drug precipitating but remote loading capability is retained. The process is scalable and, in liposomes in which the lipid composition and remote loading agent are optimized, the resulting drug-loaded liposomes are characterized by a high drug-to-lipid ratios and prolonged drug retention when the liposome encapsulated drug is administered to a subject.

Claims

1. A method of remotely loading a solid sparingly water-soluble active agent into liposomes from an aqueous suspension comprising the solid sparingly soluble active agent, said method comprising:

(a) preparing a suspension of the liposomes in an aqueous medium having a proton or an ion gradient across the liposome membrane;

(b) preparing a solution of the sparingly water-soluble agent by completely dissolving said sparingly water-soluble agent in a solvent selected from an aprotic solvent and a polyol;

(c) forming a loading suspension comprising said solid sparingly water-soluble agent by contacting the liposome suspension in (a) with the solution of the sparingly water-soluble agent in (b), thereby diluting (b) beyond the point of the agent'"'"'s solubility, precipitating the sparingly water-soluble active agent into the aqueous medium, thereby forming the loading suspension comprising the solid sparingly water-soluble agent and the liposomes, wherein said loading suspension scatters light more than said suspension of liposomes; and

(d) incubating the final suspension of (c) for a period of time sufficient for the solid sparingly water-soluble agent to be remotely loaded from the aqueous medium into the liposomes by the proton or ion gradient.

2. The method according to claim 1, wherein at least about 70% of the solid sparingly water-soluble active agent in, the loading suspension is remotely loaded into the liposome.

3. The method according to claim 1, wherein the liposomes have a size of from about 30 nanometers to about 40 microns.

4. The method according to claim 1, wherein the liposomes comprise from about 50 mol % to about 70 mol % HSPC, from about 25 mole % to about 50 mole % cholesterol and from about 0 mol % to about 10 mol % PEG-DSPE.

5. The method according to claim 4, wherein the liposomes comprise about 60 mol % HSPC, about 40 mol % cholesterol and about 5 mol % PEG-DSPE.

6. The method according to claim 1, wherein the liposomes comprise from about 45 mole % to about 75 mole % sphingomyelin, from about 25 mole % to about 50 mole % cholesterol and from about 0 mole % to about 10 mole % PEG-DSPE.

7. The method according to claim 6, wherein the liposomes comprise about 55 mole % sphingomyelin, about 45 mole % cholesterol and about 2.8 mole % PEG-DSPE.

8. The method according to claim 1, wherein the sparingly water-soluble active agent has an aqueous solubility of less than 2 mg/mL.

9. The method according to claim 6, wherein the sparingly water-soluble active agent has an aqueous solubility at pH 7 of less than 2 mg/mL.

10. The method according to claim 1, wherein the gradient is a gradient of a member selected from an amine or a metal salt of a member selected from a carboxylate, a sulfate, a sulfonate, a phosphate a phosphonate and an acetate.

11. The method according to claim 8, wherein the gradient is a gradient of a member selected from ammonium sulfate, triethylammonium sulfate, calcium acetate magnesium acetate, and ammonium chloride.

12. The method according to claim 1, wherein the gradient is a gradient of triethylammonium dextran sulfate or ammonium dextran, sulfate.

13. The method according to claim 1, wherein the loading efficiency (grams encapsulated agent/moles of phospholipid) is at least 90% of the active agent precipitate.

14. The method according to claim 1, wherein the sparingly water-soluble active agent is carfilzomib and about 60 mg of the carfilzomib is loaded into from about 90 mg to about 200 mg of lipid.

15. The method according to claim 12, wherein about 60 mg of carfilzomib is loaded into about 170 mg of lipid.

16. The method according to claim 12, wherein the liposomes are from about 40 nm to about 150 nm in diameter.

17. The method according to claim 1, further comprising, following (c), isolating said liposomes and suspending them in a pharmaceutically acceptable carrier.