Contactless charging device and method for controlling power supply

• US 9,738,167 B2
• Filed: 04/02/2013
• Issued: 08/22/2017
• Est. Priority Date: 04/02/2013
• Status: Active Grant

• Current Assignee: Toyota Motor Corporation
• Original Assignee: Pioneer Corporation
• Inventors: Shimizu, Akira
• Primary Examiner(s): Diao, M'Baye
• Application Number:
  US14/782,081
• Publication Number:
  US 20160052407A1
• Time in Patent Office: 1,603 Days
• Field of Search: 320108, 307104, 455573
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/20 using microwaves or radio frequency waves
• CPC Class Codes: H02J 50/30 using light, e.g. lasers
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A plurality of projections is arranged in a matrix on the upper surface of the housing of a contactless charging unit (110). When supplying power wirelessly to an onboard power reception device, a beam emission unit in a beam reception and emission unit (120) emits a laser beam progressing along the upper surface of a power transmission unit (170) to scan the upper part of the entire upper surface of the power transmission unit (170). When receiving a reflected beam, the beam reception unit in the beam reception and emission unit (120) sends the results of beam reception to a determination unit. The determination unit determines the presence or absence of a foreign substance supported on at least one projection existing on the upper surface of the contactless charging unit (110) on the basis of the results of beam reception. Subsequently, when a foreign substance is present on the upper surface of the contactless charging unit (110), the control unit generates a supply control command indicating that no power is to be supplied to the onboard power reception device and sends the command to a supply unit. This will enable wireless power supply using the contactless system without any problem in terms of safety.

Claims

1. A contactless charging device having a power transmission part that supplies power wirelessly to an external power reception part, comprising:

a plurality of projections that are disposed on the upper surface of said power transmission part;

a beam emission part emitting light that progresses over the upper surface of said power transmission part;

a body detection part, on the basis of light emitted by said beam emission part, detecting the presence or absence of a body that is supported by at least one of said projections; and

a control part controlling the supply of power by said power transmission part on the basis of the result of detection by said body detection part.

2. The contactless charging device according to claim 1, wherein:

said plurality of projections are all of the same height; and

the light emitted by said beam emission part progresses through a region that includes a position at said height from said upper surface of said power transmission part.

3. The contactless charging device according to claim 2, wherein said plurality of projections are arranged in a lattice configuration, and the gaps between neighboring ones of said projections are set in advance according to the shape of a body that is supposed to be the subject of detection by said body detection part.

4. The contactless charging device according to claim 2, wherein said plurality of projections are arranged in a zigzag configuration, and the gaps between neighboring ones of said projections are set in advance according to the shape of a body that is supposed to be the subject of detection by said body detection part.

5. The contactless charging device according to claim 1, wherein said body detection part comprises:

a reflection part reflecting light emitted by said beam emission part and progressing over the upper surface of said power transmission part;

a beam reception part receiving light reflected by said reflection part; and

a determination part determining upon the presence or absence of a body that is supported by at least one of said projections, on the basis of the result of light reception by said beam reception part.

6. The contactless charging device according to claim 1, wherein:

the light emitted by said beam emission part is a laser beam; and

said beam emission part progressively changes the direction of emission of said laser beam from said beam emission part, so that said laser beam scans the entire upper portion of the upper surface of said power transmission part.

7. A method for controlling a power supply used in a contactless charging device having both of a power transmission part that supplies power wirelessly to an external power reception part, and a plurality of projections that are disposed on the upper surface of said power transmission part, comprising the steps of:

a light emission process of a beam emission part emitting light that progresses over the upper surface of said power transmission part;

a body detection process of, on the basis of light emitted by said beam emission part detecting the presence or absence of a body that is supported by at least one of said projections; and

a control process of controlling the supply of power by said power transmission part on the basis of the result of detection by said body detection process.

8. A non-transient computer readable medium having recorded thereon a power supply control program that, when executed, causes a computer in a contactless charging device having a power transmission part that supplies power wirelessly to an external power reception part to execute the method for controlling a power supply according to claim 7.