Dryer monitoring

• US 9,739,007 B2
• Filed: 11/09/2015
• Issued: 08/22/2017
• Est. Priority Date: 10/14/2011
• Status: Active Grant

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Inventors: Morin, Victor N., Boehne-Schickert, Beth V., Panama, Julio R.
• Primary Examiner(s): Laux, David J
• Application Number:
  US14/936,231
• Publication Number:
  US 20160060805A1
• Time in Patent Office: 652 Days
• Field of Search: 34491, 34497, 34572, 34550, 34524
• CPC Class Codes: D06F 2103/08 Humidity
• CPC Class Codes: D06F 2103/12 Temperature
• CPC Class Codes: D06F 2103/38 Time, e.g. duration
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity

Abstract

A dryer monitoring system receives dryer information from one or more sensors concerning operation of one or more dryers, such as clothes dryers. For example, the dryer monitoring system may receive temperature and/or humidity information from one or more dryers. The dryer monitor analyzes the dryer data to determine whether textiles in the dryer are dry. The dryer monitor may analyze one or more states and/or one or more indicators (patterns in the dryer data) during the dryness determination.

Claims

1. A method comprising:

receiving temperature information associated with a dryer cycle of a clothes dryer;

calculating a Tdry centroid distance from a point defined by a current temperature (TempI) and a previous temperature (TempI-1) to a point defined by a temperature phase space Tdry centroid in a TempI versus TempI-1 coordinate space, wherein the Tdry centroid represents a centroid of TempI versus TempI-1 temperature data for a plurality of test dryer cycles at an empirically determined point of dryness;

determining that textiles in the clothes dryer are dry if at least the Tdry centroid distance is less than a reference value; and

in response to determining that the textiles are dry, at least one of generating a dryness indicator on a user interface of the clothes dryer and turning off the clothes dryer.

2. A dryer monitor comprising:

a temperature sensor that senses temperature information associated with a dryer cycle of a clothes dryer;

a humidity sensor that senses humidity information associated with the dryer cycle; and

a controller that calculates an absolute humidity (AH(P)) based on the temperature information and the humidity information, calculates a Tdry centroid distance from a point defined by the absolute humidity and the temperature to a point defined by a Tdry centroid in an AH(P) versus temperature coordinate space, wherein the Tdry centroid represents a centroid of temperature and corresponding absolute humidity data for a plurality of test dryer cycles at an empirically determined point of dryness, determines that textiles in the clothes dryer are dry if at least the Tdry centroid distance is less than a reference value, and in response to determining that the textiles are dry, at least one of generates a dryness indicator on a user interface of the clothes dryer and turns off the clothes dryer.

3. A non-transitory computer readable medium encoded with instructions that cause one or more processors of a computing device to perform operations comprising:

calculate an absolute humidity (AH(P)) based on temperature information and humidity information associated with a dryer cycle of a clothes dryer;

calculate a Tdry centroid distance from a point defined by the absolute humidity and the temperature to a point defined by a Tdry centroid in an AH(P) versus temperature coordinate space, wherein the Tdry centroid represents a centroid of temperature and corresponding absolute humidity data for a plurality of test dryer cycles at an empirically determined point of dryness;

determine that textiles in the clothes dryer are dry if at least the Tdry centroid distance is less than a reference value; and

in response to determining that the textiles are dry, at least one of generate a dryness indicator on a user interface of the clothes dryer and turn off the clothes dryer.

4. A method comprising:

receiving temperature information associated with a dryer cycle of a clothes dryer;

receiving humidity information associated with the dryer cycle;

calculating an absolute humidity (AH(P)) based on the temperature information and the humidity information;

calculating a Tdry centroid distance from a point defined by the absolute humidity and the temperature to a point defined by a Tdry centroid in an AH(P) versus temperature coordinate space, wherein the Tdry centroid represents a centroid of temperature and corresponding absolute humidity data for a plurality of test dryer cycles at an empirically determined point of dryness;

determining that textiles in the clothes dryer are dry if at least the Tdry centroid distance is less than a reference value; and

in response to determining that the textiles are dry, at least one of generating a dryness indicator on a user interface of the clothes dryer and turning off the clothes dryer.

5. The method of claim 4, wherein the Tdry centroid distance is the Cartesian distance to Tdry centroid in the AH(P) vs. temperature coordinate space.

6. The method of claim 5 wherein the Cartesian distance (Cartesian Distance_AH(P)) is calculated according to:

Cartesian DistanceAH(P)=√

{square root over ((T_TdryC−

T_t)²+(AH_TdryC−

AH_t)²)}

where T_TdryC=Temperature at Tdry centroid

T_t=Temperature at minute t

AH_TdryC=AH(P) at Tdry centroid, and

AH_t=AH(P) at minute t.

7. The method of claim 4 wherein determining that the textiles in the clothes dryer are dry further comprises determining whether the dryer cycle has run for a minimum amount of time.

8. The method of claim 4 wherein determining that the textiles in the clothes dryer are dry further comprises determining whether the current temperature is higher than a temperature at the start of the cycle.

9. The method of claim 4 wherein determining that the textiles in the clothes dryer are dry further comprises determining whether a relative humidity is below a relative humidity reference value.

10. The method of claim 4 wherein determining that the textiles in the clothes dryer are dry further comprises determining whether the absolute humidity is below an absolute humidity reference value.