Fluid-working machine and method of operating a fluid-working machine

• US 9,739,266 B2
• Filed: 02/23/2011
• Issued: 08/22/2017
• Est. Priority Date: 02/23/2010
• Status: Active Grant

• Current Assignee: Artemis Intelligent Power Ltd. (Danfoss A/S)
• Original Assignee: Artemis Intelligent Power Ltd. (Danfoss A/S)
• Inventors: Salter, Stephen Hugh, Rampen, William Hugh Salvin, Fielding, Michael Richard, Caldwell, Niall James, Laird, Stephen Michael, Joly, Pierre Robert
• Primary Examiner(s): Stigell, Theodore
• Assistant Examiner(s): Hoffmann, Jon
• Application Number:
  US13/320,127
• Publication Number:
  US 20120059523A1
• Time in Patent Office: 2,372 Days
• Field of Search: 417269, 417270, 417273, 91476, 91163, 137 2
• CPC Class Codes: F03B 15/02 by varying liquid flow
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F05B 2260/406 through hydraulic systems
• CPC Class Codes: Y02E 10/20 Hydro energy
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

The present invention relates to a method of operating a fluid-working machine wherein the volume of working fluid displaced each cycle is selectable and wherein the volume of working fluid displaced by a first working chamber takes into account the suitability of the working chamber to displace fluid. The invention extends in further aspects to power absorbing structures such as renewable energy devices comprising such fluid working machines. The invention allows the operation of fluid working machines and power absorbing structures which are more long lived.

Claims

1. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein said selecting the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume further takes into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function,

wherein each working chamber is operable on each cycle of working chamber volume to carry out an active cycle in which the chamber makes a net displacement of working fluid or an idle cycle in which the chamber makes substantially no net displacement of working fluid, and

wherein, on at least one occasion, the first working chamber carries out an active cycle instead of an idle cycle as a result of the unsuitability of the second working chamber.

2. The method according to claim 1, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

3. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein said selecting the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume further takes into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function,

wherein each working chamber is operable on each cycle of working chamber volume to carry out an active cycle in which the chamber makes a net displacement of working fluid or an idle cycle in which the chamber makes substantially no net displacement of working fluid, and

wherein, on at least one occasion, the first working chamber carries out an active cycle instead of an idle cycle as a result of having greater suitability than the second working chamber.

4. The method according to claim 3, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

5. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein said selecting the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume further takes into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function, and

wherein the volume of working fluid displaced by said at least one second working chambers is selected to carry out the working function responsive to the received demand signal, taking into account the selected volume of working fluid displaced by said first working chamber.

6. The method according to claim 5, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

7. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function,

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein said selecting the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume further takes into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function, and

wherein the suitability is the parameter determined by the historical amount of use of the one or more working chambers.

8. The method according to claim 7, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

9. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function,

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine, and

the suitability is the parameter determined by the measurement or prediction of the net force applied to the rotatable shaft of said fluid-working machine by the fluid-pressurized working chambers.

10. The method according to claim 9, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

11. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein selecting a volume of working fluid displaced by a first working chamber among the plurality of working chambers during a cycle of working chamber volume takes into account a historical amount of use of the one or more working chambers.

12. The method according to claim 11, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

13. A method of operating a fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein selecting a volume of working fluid displaced by a first working chamber among the plurality of working chambers during a cycle of working chamber volume takes into account a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by the fluid-pressurized working chambers.

14. The method according to claim 13, the fluid-working machine comprising a controller, and at least one valve associated with each working chamber operable to regulate the connection of the respective working chamber to a low pressure manifold and a high pressure manifold, at least one valve associated with each working chamber being electronically controllable under the active control of the controller to select the volume of working fluid displaced during each cycle of working chamber volume,

wherein the controller receives the received demand signal and actively controls the electronically controllable valves, in phased relationship to cycles of working chamber volume, to select the displacement of fluid by one or more of the working chambers on each cycle of working chamber volume, responsive to the received demand signal.

15. A fluid working machine comprising:

a plurality of working chambers of cyclically varying volume, and

a controller,

wherein

each said working chamber is operable to displace a volume of working fluid which is selectable by the controller on each cycle of working chamber volume,

the controller is operable to select the volume of working fluid displaced by one or more said working chambers on each cycle of working chamber volume, and displace, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

the controller is operable to select the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume by taking into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein the controller is operable to select the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume by further taking into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function,

wherein each working chamber is operable on each cycle of working chamber volume to carry out an active cycle in which the chamber makes a net displacement of working fluid or an idle cycle in which the chamber makes substantially no net displacement of working fluid, and

wherein, on at least one occasion, the first working chamber carries out an active cycle instead of an idle cycle as a result of (i) the unsuitability of the second working chamber or (ii) having greater suitability than the second working chamber.

16. A fluid working machine comprising:

a plurality of working chambers of cyclically varying volume, and

a controller,

wherein

each said working chamber is operable to displace a volume of working fluid which is selectable by the controller on each cycle of working chamber volume,

the controller is operable to select the volume of working fluid displaced by one or more said working chambers on each cycle of working chamber volume, and displace, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

the controller is operable to select the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume by taking into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein the controller is operable to select the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume, by further taking into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function, and

wherein the controller is operable to select the volume of working fluid displaced by said at least one second working chambers to carry out the working function responsive to the received demand signal, by taking into account the selected volume of working fluid displaced by said first working chamber.

17. A fluid working machine comprising:

a plurality of working chambers of cyclically varying volume, and

a controller,

wherein

each said working chamber is operable to displace a volume of working fluid which is selectable by the controller on each cycle of working chamber volume,

the controller is operable to select the volume of working fluid displaced by one or more said working chambers on each cycle of working chamber volume, and displace, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

the controller is operable to select the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume by taking into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein the controller is operable to select the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume, by further taking into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function, and

wherein the suitability is the parameter determined by (i) the historical amount of use of the one or more working chambers or (ii) the measurement or prediction of the net force applied to the rotatable shaft of said fluid-working machine by the fluid-pressurized working chambers.

18. A fluid working machine comprising:

a plurality of working chambers of cyclically varying volume, and

a controller,

wherein

each said working chamber is operable to displace a volume of working fluid which is selectable by the controller on each cycle of working chamber volume,

the controller is operable to select the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displace, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein the controller is operable to select a volume of working fluid displaced by a first working chamber among the plurality of working chambers during a cycle of working chamber volume by taking into account (i) a historical amount of use of the one or more working chambers or (ii) a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by the fluid-pressurized working chambers.

19. A non-transitory computer readable storage medium comprising computer program code which, when executed on a fluid-working machine controller, is configured to operate a fluid-working machine to carry out a control method, said fluid-working machine comprising a plurality of working chambers of cyclically varying volume, each said working chamber operable to displace a volume of working fluid which is selectable for each cycle of working chamber volume, the control method comprising:

selecting the volume of working fluid displaced by one or more said working chambers during each cycle of working chamber volume, and displacing, by one or more said working chambers, the selected volume of working fluid to carry out a working function responsive to a received demand signal,

wherein

selecting the volume of working fluid displaced by a first working chamber during a cycle of working chamber volume takes into account suitability of said first working chamber to displace fluid to carry out the working function, and

the suitability which is taken into account is selected from the group consisting of (a) a parameter determined by a historical amount of use of the one or more working chambers, (b) a parameter determined by a measurement or prediction of a net force applied to a rotatable shaft of said fluid-working machine by fluid-pressurized working chambers, and (c) a parameter determined responsive to measuring or predicting a motion of a mechanical component, said motion being influenced by said fluid-working machine,

wherein said selecting the volume of working fluid displaced by the first working chamber during the cycle of working chamber volume further takes into account the relative suitability of at least one second working chamber to displace fluid to carry out the working function,

wherein each working chamber is operable on each cycle of working chamber volume to carry out an active cycle in which the chamber makes a net displacement of working fluid or an idle cycle in which the chamber makes substantially no net displacement of working fluid, and

wherein, on at least one occasion, the first working chamber carries out an active cycle instead of an idle cycle as a result of the unsuitability of the second working chamber.