Dual-mode power stealing for a climate control system controller

• US 9,739,499 B2
• Filed: 03/24/2014
• Issued: 08/22/2017
• Est. Priority Date: 04/22/2013
• Status: Active Grant

• Current Assignee: Copeland Comfort Control LP (Emerson Electric Company)
• Original Assignee: Emerson Electric Company
• Inventors: Tu, Lihui, Chu, Cuikun, Xu, Zhongliang, Huang, Long
• Primary Examiner(s): Cavallari, Daniel
• Application Number:
  US14/222,847
• Publication Number:
  US 20140312694A1
• Time in Patent Office: 1,247 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/67 Switching between heating and cooling modes
• CPC Class Codes: F24F 2140/00 Control inputs relating to system states

Abstract

A controller for use in a climate control system. The controller, which may be a wireless-enabled thermostat, includes a power stealing circuit configured to steal power from a first load that is in an “on” mode and from a second load that is in an “off” mode. The stealing is performed from the first and second loads at the same time. Sufficient power can be stolen to support substantially constant operation of a transceiver of the controller.

Claims

1. A controller for use in a climate control system, the controller comprising:

a power stealing circuit configured to steal power from a first load that is in an “

on”

mode and from a second load that is in an “

off”

mode, the stealing performed from the first and second loads at the same time; and

wherein the power stealing circuit comprises a capacitor and a regulator circuit through which power is provided to the controller.

2. The controller of claim 1, further comprising a processor configured to:

detect via a connected detector an operation of the first load in the “

on”

mode; and

selectively connect via connected switching circuitry the power stealing circuit with the second load in the “

off”

mode in response to detection of the first load in the “

on”

mode.

3. The controller of claim 1, wherein:

the capacitor is configured to provide input to the regulator circuit; and

the processor is configured to control via a switch an operation of the regulator circuit based on a voltage across the capacitor.

4. The controller of claim 1, wherein the power stealing circuit comprises:

an “

off-mode”

stealing circuit that includes a rectifier connected with a processor-controlled switch and connected across the capacitor; and

the processor-controlled switch for connecting the “

off-mode”

stealing circuit with the second load based on operation of the first load in the “

on”

mode.

5. The controller of claim 1, wherein the power stealing circuit comprises a current transformer through which power is stolen from the first load in the “

on”

mode.

7. The controller of claim 1, comprising a thermostat.

8. The controller of claim 1, wherein the power stealing circuit further comprises:

an “

on-mode”

stealing circuit that includes a current sensor, a current transformer connected with the current sensor, and a rectifier connected between the current transformer and the capacitor; and

an “

off-mode”

stealing circuit that includes a rectifier connected with a switch and connected across the capacitor.

21. The controller of claim 1, wherein power is provided through the capacitor and the regulator circuit to one or more circuits ancillary to the controller.

6. A controller for use in a climate control system, the controller comprising a power stealing circuit configured to steal power from a first load that is in an “

on”

mode and from a second load that is in an “

off”

mode, the stealing performed from the first and second loads at the same time;

wherein the power stealing circuit comprises a capacitor and a regulator circuit through which power is provided to one or more circuits ancillary to the controller.

9. A controller for use in a climate control system, the controller comprising:

a power stealing circuit; and

a processor configured to;

detect via a connected detector an “

on-mode”

operation of a first load of the climate control system; and

selectively connect via connected switching circuitry the power stealing circuit with a second load in an “

off”

mode in response to detection of the “

on-mode”

operation of the first load;

whereby the switching circuitry is configured to control the power stealing circuit that is configured to steal power from the first and second loads at the same time.

10. The controller of claim 9, wherein:

the power stealing circuit comprises a capacitor and a regulator circuit configured to provide an output voltage; and

the processor is further configured to;

monitor the capacitor; and

control via the connected switching circuitry the regulator circuit based on the monitoring.

11. The controller of claim 9, wherein the switching circuitry comprises a switch controllable by the processor to selectively connect the power stealing circuit with the second load.

12. The controller of claim 9, wherein the power stealing circuit further comprises:

an “

on-mode”

stealing circuit that includes a current sensor, a current transformer connected with the current sensor, and a rectifier connected with the current transformer; and

an “

off-mode”

stealing circuit that includes a rectifier connected with the connected switching circuitry.

13. The controller of claim 9, comprising a thermostat.

14. A control-performed method of stealing power in a climate control system to operate a controller of the climate control system, the method comprising:

monitoring a plurality of loads of the climate control system;

detecting that one of the loads is in an “

on”

mode; and

in response to the detecting, actuating power stealing from one of the loads that is in an “

off”

mode;

the method performed while power is being stolen from the one of the loads that is in the “

on”

mode.

15. The method of claim 14, wherein the plurality of loads are powered from a single transformer.

16. The method of claim 14, further comprising combining power stolen from the load in the “

off”

mode with power stolen from the load in the “

on mode”

to provide a voltage output for use by the controller.

17. The method of claim 14, wherein the controller is a thermostat installed in the climate control system without installing a jumper between heating and cooling terminals of the thermostat.

18. The method of claim 14, further comprising controlling a switch to select between the loads.

19. The method of claim 14, further comprising:

monitoring a capacitor configured to provide input to a regulator circuit of the power stealing circuit where the regulator circuit provides an output voltage for use by the controller; and

controlling operation of the regulator circuit based on the monitoring.

20. The method of claim 19, wherein the operation of the regulator circuit is controlled based on a voltage across the capacitor.

22. A controller for use in a climate control system, the controller comprising a power stealing circuit configured to steal power from a first load that is in an “

on”

mode and from a second load that is in an “

off”

mode, the stealing performed from the first and second loads at the same time, wherein the power stealing circuit comprises;

an “

on-mode”

stealing circuit including a current sensor, a current transformer connected with the current sensor, and a rectifier connected between the current transformer; and

an “

off-mode”

stealing circuit including a rectifier connected with a switch.

23. The controller of claim 22, wherein:

the controller further comprises a regulator circuit and a capacitor between and in parallel with the regulator circuit and the rectifier of the “

on-mode”

stealing circuit; and

the rectifier of the “

off-mode”

stealing circuit is connected across the capacitor.

24. The controller of claim 22, comprising a thermostat.