Photovoltaic power system inverter detection

• US 9,742,194 B2
• Filed: 05/08/2015
• Issued: 08/22/2017
• Est. Priority Date: 05/08/2015
• Status: Active Grant

• Current Assignee: Solantro Semiconductor Corp. (China Electronics Corporation)
• Original Assignee: Solantro Semiconductor Corp. (China Electronics Corporation)
• Inventors: Orr, Raymond Kenneth, Yilmaz, Kadir
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Pham, Duc M
• Application Number:
  US14/707,119
• Publication Number:
  US 20160329715A1
• Time in Patent Office: 837 Days
• Field of Search: 307 43
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 7/42 Conversion of dc power input into ac power output without possibility of reversal
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02B 10/10 Photovoltaic [PV]
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

Photovoltaic power system inverter detection apparatus and methods are disclosed. Electrical continuity between an inverter in a PV power system and a PV panel disconnect switch, which switchably couples one or more DC PV panels to the PV power system, is tested while the PV panel disconnect switch is open. A state of the electrical continuity is determined based on measurements of an electrical parameter after the test signal is applied. The PV panel disconnect switch is maintained open on determining no electrical continuity, and closed on determining that there is electrical continuity between the PV panel disconnect switch and the inverter. A shutdown device that implements inverter detection may be located and/or adapted to meet safety conditions, by being located less than 10 feet from the PV panel array and/or adapted to limit a test signal to a maximum of 30V and 240VA.

Claims

1. Apparatus comprising:

a photovoltaic (PV) panel disconnect switch to switchably couple one or more Direct Current (DC) PV panels to a PV power system;

continuity testing circuitry, operatively coupled to the PV panel disconnect switch and to the PV power system, to enable testing of electrical continuity between the PV panel disconnect switch and an inverter in the PV power system;

a controller, operatively coupled to the PV panel disconnect switch and to the continuity testing circuitry, to control the PV panel disconnect switch to open responsive to occurrence of a disconnect condition, to control the continuity testing circuitry to test electrical continuity between the PV panel disconnect switch and the inverter with the PV panel disconnect switch open, to maintain the PV panel disconnect switch open on determining no electrical continuity, and to control the PV panel disconnect switch to close on determining that there is electrical continuity between the PV panel disconnect switch and the inverter.

2. The apparatus of claim 1, wherein the PV panel disconnect switch is coupled to a single DC PV panel in a PV panel array, and wherein the apparatus is located less than 10 feet from the PV panel array.

3. The apparatus of claim 1, wherein the PV panel disconnect switch is coupled to a panel string comprising a plurality of serially connected DC PV panels in a PV panel array, and wherein the apparatus is located less than 10 feet from the PV panel array.

4. The apparatus of claim 1, wherein the controller is coupled to control the continuity testing circuitry to test electrical continuity within a maximum of 30V and 240VA.

5. Apparatus comprising:

a photovoltaic (PV) panel disconnect switch to switchably couple one or more Direct Current (DC) PV panels to a PV power system;

continuity testing circuitry, operatively coupled to the PV panel disconnect switch and to the PV power system, to enable testing of electrical continuity between the PV panel disconnect switch and an inverter in the PV power system, the continuity testing circuitry comprising a test signal source;

a controller, operatively coupled to the PV panel disconnect switch and to the continuity testing circuitry, to control the continuity testing circuitry to apply a test signal from the test signal source to the PV power system with the PV panel disconnect switch open, and to determine a state of electrical continuity between the PV panel disconnect switch and the inverter based on measurements of an electrical parameter in the continuity testing circuitry after the test signal is applied.

6. The apparatus of claim 5, wherein the controller is further operable to maintain the PV panel disconnect switch open on determining no electrical continuity, and to control the PV panel disconnect switch to close on determining that there is electrical continuity between the PV panel disconnect switch and the inverter.

7. The apparatus of claim 5,

wherein the apparatus comprises output terminals to couple the apparatus to the PV power system,

wherein the test signal source comprises a DC test signal source,

wherein the continuity testing circuitry comprises:

output capacitance coupled across the output terminals, the DC test signal source and a charging switch coupled in a first circuit path across the output terminals, and a discharge resistance and a discharge switch coupled in a second circuit path across the output terminals.

8. The apparatus of claim 7, wherein the continuity testing circuitry further comprises a diode coupled across the output capacitance.

9. The apparatus of claim 5,

wherein the apparatus comprises output terminals to couple the apparatus to the PV power system,

wherein the test signal source comprises an Alternating Current (AC) test signal source,

wherein the continuity testing circuitry comprises:

output capacitance coupled across the output terminals, the AC test signal source and a test switch coupled in a circuit path across the output terminals, and a discharge resistance coupled across the output terminals.

10. The apparatus of claim 5, wherein the electrical parameter comprises one or both of:

voltage and current.

11. The apparatus of claim 5, wherein the test signal has a voltage lower than a predetermined maximum voltage that is compliant with a safety standard.

12. The apparatus of claim 5, wherein the test signal is within a maximum of 30V and 240VA.

13. The apparatus of claim 5, wherein the test signal source is powered by the one or more DC PV panels while the disconnect switch is open.

14. The apparatus of claim 5, wherein the PV panel disconnect switch is coupled to a single DC PV panel in a PV panel array, and wherein the apparatus is located less than 10 feet from the PV panel array.

15. The apparatus of claim 5, wherein the PV panel disconnect switch is coupled to a panel string comprising a plurality of serially connected DC PV panels in a PV panel array, and wherein the apparatus is located less than 10 feet from the PV panel array.

16. The apparatus of claim 7, wherein the controller is operable to determine the state of electrical continuity between the PV panel disconnect switch and the inverter based on measurements of voltage across the output terminals at respective different times after the test signal is applied.

17. The apparatus of claim 9, wherein the controller is operable to determine the state of electrical continuity between the PV panel disconnect switch and the inverter based on an impedance determined from voltage across the output terminals and current flow in a circuit path between the output terminals while the test signal is applied.

18. A method comprising:

applying a test signal from a test signal source to test electrical continuity between a PV panel disconnect switch that is open and disconnects one or more Direct Current (DC) PV panels from a PV power system, and an inverter in the PV power system;

obtaining measurements of an electrical parameter, at a shutdown device that comprises the PV panel disconnect switch, after the test signal is applied;

determining a state of electrical continuity between the PV panel disconnect switch and the inverter based on the measurements.

19. The method of claim 18,

wherein the applying comprises applying a DC signal as the test signal,

wherein the obtaining comprises obtaining measurements of voltage, across output terminals at which the shutdown device is coupled to the PV power system, at respective different times after the test signal is applied.

20. The method of claim 18,

wherein the applying comprises applying an Alternating Current (AC) signal as the test signal,

wherein the obtaining comprises obtaining measurements of one or both of:

voltage, across output terminals at which the shutdown device is coupled to the PV power system, and current flow in a circuit path between the output terminals, while the test signal is applied,

wherein the determining comprises determining the state of electrical continuity between the PV panel disconnect switch and the inverter based on an impedance determined from the voltage and the current.