Wireless power transfer through conductive materials

• US 9,743,565 B2
• Filed: 01/07/2013
• Issued: 08/22/2017
• Est. Priority Date: 01/08/2012
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Van Den Brink, Joseph C., Nguyen, Hai D., Moes, Benjamin C., Kuyvenhoven, Neil W.
• Primary Examiner(s): Bibbins, Latanya
• Application Number:
  US14/370,794
• Publication Number:
  US 20150048752A1
• Time in Patent Office: 1,688 Days
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H05B 47/115 by determining the presence or movement of objects or living beings
• CPC Class Codes: H05K 9/0049 being metallic containers
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

An electrical component with conductive material(s) that is suitable for use within the electromagnetic field path of a wireless power transfer system. The electronic component includes conductive materials that are sufficiently thin to absorb no more than an acceptable amount of the electromagnetic field, yet thick enough to remain sufficiently conductive to perform the desired electrical function. In embodiments in which the wireless power supply delivers up to 20 watts of power, the conductive materials are not substantially thicker than about 1/10 the skin depth of the material at the anticipated wireless power frequency. The electrical component may be disposed at any location between the wireless power supply transmitter and the remote device receiver. The present invention permits the use of a wide rang of electrical components in the field path, such as a display, a sensor or a component capable of selectively operating as both.

Claims

1. An electrical component for use in the electromagnetic field path of a wireless power supply comprising:

a conductive material configured to extend substantially perpendicularly to the electromagnetic field path, said conductive material having a thickness selected to have a heat gain no greater than an acceptable heat gain and a power loss no greater than an acceptable power loss at an anticipated electromagnetic field operating frequency, wherein said conductive material forms part of at least one of a display, a sensor, and an external housing;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

2. The component of claim 1 wherein said thickness is not substantially greater than about 1/10th a skin depth of said conductive material at an anticipated electromagnetic field operating frequency.

3. The component of claim 1 wherein said conductive material is an electrode in said display.

4. The component of claim 3 wherein said conductive material includes a first electrode and a second electrode, a combined thickness of said first electrode and said second electrode being not substantially greater than about 1/10th a skin depth of said conductive material at an anticipated electromagnetic field operating frequency.

5. The component of claim 4 wherein said display an electroluminescent display, said electroluminescent display including an electroluminescent material disposed between said first and second electrodes.

6. The component of claim 1 wherein said display includes a plurality of first electrodes arranged in a first plane and a plurality of second electrodes arranged in a second plane substantially parallel to and spaced apart from said first plane, a sum of a thickness of said first electrodes and said second electrode in a direction substantially perpendicular to said first plane being not substantially greater than about 1/10th a skin depth of said conductive material at an anticipated electromagnetic field operating frequency.

7. The component of claim 1 wherein said conductive material includes an electrode in said sensor, said thickness not substantially greater than about 1/10th a skin depth of said conductive material at an anticipated electromagnetic field operating frequency.

8. The component of claim 1 wherein said conductive material including an electrode and a ground plane in said sensor, said electrode extending in a first plane and said ground plane extending in a second plane substantially parallel to and spaced apart from said first plane, a sum of a thickness of said electrode and said ground plane in a direction substantially perpendicular to said first plane being not substantially greater than about 1/10th a skin depth of said conductive material at an anticipated electromagnetic field operating frequency.

9. A wireless power supply system comprising:

a wireless power supply having a transmitter to generate an electromagnetic field at a frequency; and

an electrical component disposed within a flow path of the electromagnetic field, said electrical component including a conductive material extending substantially perpendicularly to the electromagnetic field path, said conductive material having a thickness selected to have a heat gain no greater than an acceptable heat gain and a power loss no greater than an acceptable power loss at the frequency, wherein said electrical component includes at least one of a display, a sensor, and an external housing;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

10. The wireless power supply system of claim 9 wherein said electrical component is a electroluminescent display, said electroluminescent display including an electroluminescent material disposed between a pair of spaced-apart conductive pads, a sum of a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency of the wireless power supply.

11. The wireless power supply system of claim 9 wherein said electrical component is a piezoelectric sensor, said piezoelectric sensor including a piezoelectric material disposed between a pair of spaced-apart conductive pads, a sum of a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

12. The wireless power supply system of claim 9 wherein said electrical component is a piezoresistive sensor, said piezoresistive sensor including a piezoresistive material disposed between a pair of spaced-apart conductive pads, a sum of a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

13. The wireless power supply system of claim 9 wherein said electrical component is a capacitive sensor, said capacitive sensor including a conductive pads having a thickness not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

14. The wireless power supply system of claim 9 wherein said electrical component includes a plurality of conductive pads and a plurality of conductive leads extending from said pads, a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency, a thickness of said conductive leads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

15. The wireless power supply system of claim 9 wherein the wireless power supply is capable of supplying power to a remote device via an electromagnetic field or conductive power transfer, said electrical component includes a plurality of conductive pads, said conductive pads being exposed on a power transfer surface of the wireless power supply to provide an array of conductors for selectively providing power to a remote device via conductive power transfer, a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

16. The wireless power supply system of claim 9 wherein said electrical component is an organic light-emitting diode display, said display including an emissive electroluminescent material formed from a layer of organic compounds, said emissive electroluminescent material disposed between a pair of spaced-apart conductive pads, a sum of a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency.

17. The wireless power supply system of claim 9 wherein said electrical component is an E-ink display, said display including a plurality of microcapsules disposed between an electrode layer and an electrode pixel layer, a sum of a thickness of said electrode layer and said electrode pixel layer being not substantially greater than about 1/10th a skin depth of said electrode layer and said electrode pixel layer at the frequency.

18. A wireless power supply comprising:

a transmitter capable of generating an electromagnetic field for wirelessly supplying power to a remote device, said electromagnetic field having a frequency and a path;

a power transfer surface disposed adjacent said transmitter in said path, said surface being capable of selectively receiving the remote device;

a display disposed in said path, said display having a pair of spaced-apart conductive pads, a sum of a thickness of said conductive pads being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency;

a communication system capable of receiving communications from the remote device; and

a controller for operating said display in response to communication from the remote device;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

19. The wireless power supply of claim 18 wherein said display is an electroluminescent display, said electroluminescent display including an electroluminescent material disposed between said conductive pads, whereby application of AC power to said conductive pads illuminates said electroluminescent material.

20. A wireless power supply comprising:

a transmitter capable of generating an electromagnetic field for wirelessly supplying power to a remote device, said electromagnetic field having a frequency and a path;

a power transfer surface disposed adjacent said transmitter in said path, said surface being capable of selectively receiving the remote device;

a sensor disposed in said path, said sensor having at least one conductive pads, a thickness of said conductive pad being not substantially greater than about 1/10th a skin depth of said conductive pads at the frequency; and

a controller capable of applying power to said sensor and of measuring a characteristic of power applied to said sensor to determine when an object is in proximity to said sensor;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

21. The wireless power supply of claim 20 wherein said sensor is a pressure-sensitive sensor, said sensor having at least two spaced-apart conductive pads, a pressure-sensitive material disposed between said pads.

22. The wireless power supply of claim 20 wherein said sensor includes an array of conductive pads.

23. The wireless power supply of claim 22 wherein said array of conductive pads are a capacitive sensor array, said controller capable of individually applying power to each of said conductive pads and of individually measuring a characteristic of power applied to each of said conductive pads to determine when an object is in proximity to said sensor.

24. A housing for a component of a wireless power supply system comprising:

a metal surface defining an aperture and having an outer surface;

a non-conductive material disposed in said aperture;

a layer of conductive material disposed over said non-conductive material on said outer surface, said layer having a thickness not substantially greater than about 1/10th a skin depth of said conductive material at a frequency of the wireless power supply;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

25. The housing of claim 24 further including a transparent top-coat disposed over said layer of conductive material.

26. A method for manufacturing an electrical component for use in an electromagnetic field, comprising the steps of:

determining an anticipated frequency of the electromagnetic field;

determining a skin depth of a conductive material;

manufacturing an electrical component with a first conductive element extending substantially perpendicularly to an anticipated electromagnetic field path, the conductive element having a thickness selected to have a heat gain no greater than an acceptable heat gain and a power loss no greater than an acceptable power loss at the anticipated frequency, wherein the electrical component includes at least one of a display, a sensor, and an external housing;

wherein said thickness is selected such that the conductive material has a power loss of less than 1 Watt per cubic centimeter.

27. The method of claim 26 wherein said thickness is not substantially greater than about 1/10th a skin depth of the conductive material at the anticipated frequency.

28. The method of claim 26 further including the step of manufacturing the electrical component with a second conductive element spaced apart from the first conductive element along the anticipated field path, a sum of a thickness of said first conductive element and said second conductive element being not substantially greater than about 1/10th a skin depth of said conductive elements at the frequency.

29. The method of claim 26 wherein the electrical component is a display.

30. The method of claim 26 wherein the electrical component is a sensor.

31. The method of claim 26 wherein the electrical component is selectively capable of functioning as a display and a sensor.