Multiple electrode system for a continuous analyte sensor, and related methods

• US 9,743,871 B2
• Filed: 03/07/2013
• Issued: 08/29/2017
• Est. Priority Date: 09/24/2012
• Status: Active Grant

• Current Assignee: DexCom Incorporated
• Original Assignee: DexCom Incorporated
• Inventors: Simpson, Peter C., Bohm, Sebastian, Boock, Robert J., Wightlin, Matthew D., Zhang, Huashi
• Primary Examiner(s): Kahelin, Michael
• Assistant Examiner(s): Alter, Mitchell E
• Application Number:
  US13/789,371
• Publication Number:
  US 20140088389A1
• Time in Patent Office: 1,636 Days
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 5/14532 for measuring glucose, e.g. by tissue impedance measurement
• CPC Class Codes: A61B 5/1486 using enzyme electrodes, e.g. with immobilised oxidase
• CPC Class Codes: A61B 5/14865 invasive, e.g. introduced into the body by a catheter or needle or using implanted sensors
• CPC Class Codes: C12Q 1/002 Electrode membranes

Abstract

In one embodiment, a continuous analyte sensor having more than one working electrode, and configured to reduce or eliminate crosstalk between the working electrodes. In another embodiment, a continuous analyte sensor having more than one working electrode, and configured so that a membrane system has equal thicknesses over each of the electrodes, despite having differing numbers of layers over each of the electrodes. In another embodiment, a configuration for connecting a continuous analyte sensor to sensor electronics. In another embodiment, methods for forming precise windows in an insulator material on a multi-electrode assembly. In another embodiment, a contact assembly for a continuous analyte sensor having more than one working electrode.

Claims

1. An analyte sensor, comprising:

a first working electrode, wherein the first working electrode is an enzyme electrode;

a second working electrode, wherein the second working electrode is a non-enzyme electrode; and

a membrane system overlying the first working electrode and the second working electrode, wherein the membrane system comprises a first portion over the first working electrode and a second portion over the second working electrode, wherein a permeability to hydrogen peroxide of the membrane system over the first working electrode is greater than a permeability to hydrogen peroxide of the membrane system over the second working electrode, and wherein the permeability to hydrogen peroxide of the membrane over the first working electrode and the permeability to hydrogen peroxide of the membrane system over the second working electrode are different by more than 5%.

2. The analyte sensor of claim 1, wherein the first portion is cross-linked.

3. The analyte sensor of claim 2, wherein the second portion is cross-linked, and the first portion is cross-linked by an amount different from the other portions.

4. The analyte sensor of claim 1, wherein the first portion has a lower content of a hydrophilic species than the second portion.

5. The analyte sensor of claim 4, wherein the hydrophilic species is removed by a secondary removal process, a leaching process, or a precipitation process involving heat, pH, or solvents.

6. The analyte sensor of claim 1, wherein the first portion comprises a scavenging material, the scavenging material configured to scavenge at least a portion of a byproduct of a chemical reaction occurring at the first working electrode between an analyte and a reactant.

7. The analyte sensor of claim 6, wherein the byproduct comprises hydrogen peroxide.

8. The analyte sensor of claim 6, wherein the scavenging material comprises peroxidase or catalase.

9. The analyte sensor of claim 6, wherein the scavenging material is deposited on the sensor using masking followed by dipping, or by selective spraying.

10. The analyte sensor of claim 1, wherein the first portion comprises an interruption in the membrane properties.

11. The analyte sensor of claim 1, wherein the first portion comprises a mechanical ring that encircles a membrane portion.

12. The analyte sensor of claim 1, wherein the first working electrode is located on a first wire, the second working electrode is located on a second wire, and the first and second wires are non-concentric.

13. The analyte sensor of claim 1, wherein the analyte sensor is a continuous analyte sensor configured to continuously measure analyte concentration.

14. The analyte sensor of claim 1, wherein the analyte sensor is a glucose sensor.

15. The analyte sensor of claim 1, wherein the analyte sensor is a continuous glucose sensor configured to continuously measure glucose concentration.

16. The analyte sensor of claim 1, wherein the permeability to hydrogen peroxide of the membrane over the first working electrode and the permeability to hydrogen peroxide of the membrane system over the second working electrode are different by more than 10%.

17. The analyte sensor of claim 1, wherein the permeability to hydrogen peroxide of the membrane over the first working electrode and the permeability to hydrogen peroxide of the membrane system over the second working electrode are different by about 60% or less.

18. The analyte sensor of claim 16, wherein the permeability to hydrogen peroxide of the membrane over the first working electrode and the permeability to hydrogen peroxide of the membrane system over the second working electrode are different by about 60% or less.