Method and apparatus for automated opening and dispensing of seed from a container

• US 9,745,094 B2
• Filed: 12/08/2015
• Issued: 08/29/2017
• Est. Priority Date: 12/12/2014
• Status: Active Grant

• Current Assignee: Dow Agrosciences LLC (Corteva, Inc.)
• Original Assignee: Dow Agrosciences LLC (Corteva, Inc.)
• Inventors: Farris, Jaxon, Setlur, Pradeep, Ruegger, Max O., Peterson, J. Robert, Frederickson, Eric, Fitzl, Jr., Dennis, Vanopdorp, Nathan, Lewis, David
• Primary Examiner(s): Weiss, John G
• Application Number:
  US14/962,501
• Publication Number:
  US 20160185476A1
• Time in Patent Office: 630 Days
• Field of Search: 221 9- 14, 221197, 221 26, 221 27, 221 66, 222166, 222167, 222172, 111170, 111177
• CPC Class Codes: A01C 15/006 Hoppers
• CPC Class Codes: A01C 21/005 Following a specific plan, e.g. pattern
• CPC Class Codes: B65B 69/0008 Opening and emptying bags
• CPC Class Codes: B65B 69/0033 by cutting B65B69/0008-B65B69/0025 take precedence

Abstract

A method and apparatus for automatically opening a seed packet and dispensing the contents of the same for planting is disclosed.

Claims

1. An automatic opener and dispenser, comprising:

a packet receiver comprising a first packet receptacle and a second packet receptacle, said packet receiver moveably supported by a support, said packet receiver sized, shaped and configured to receive and support two packets simultaneously in the first packet receptacle and the second packet receptacle;

a packet opener supported by said support and positioned relative to said packet receiver to allow said packet opener to selectively open a packet supported by one of said first packet receptacle and said second packet receptacle;

an automatic drive supported by said support and operably connected to said packet receiver, said automatic drive operable to actuate said packet receiver through a cyclical movement comprising a plurality of cycles, each cycle of the plurality of cycles including;

a first packet opening/second packet dispensing stage corresponding to a position of the packet receiver in which the first packet receptacle is positioned such that said packet opener is operable to open a packet supported in said first packet receptacle and said second packet receptacle is simultaneously positioned such that an opened packet supported in said second packet receptacle is positioned such that a content of the opened packet is dispensed, and

a first packet dispensing/second packet opening stage corresponding to a position of the packet receiver in which the first packet receptacle is positioned such that an opened packet supported in said first packet receptacle is positioned such that a content of the opened packet is dispensed and said second packet receptacle is simultaneously positioned such that said packet opener is operable to open a packet supported in said second packet receptacle,

said packet receiver sized, shaped and configured to simultaneously support packets in both said first packet receptacle and said second packet receptacle in both said first packet opening/second packet dispensing stage and said first packet dispensing/second packet opening stage.

2. The automatic packet opener and dispenser of claim 1, wherein said packet opener comprises a shear moveably supported relative to said support and positioned to be moveable to shear the packet supported by one of said first packet receptacle and said second packet receptacle.

3. The automatic packet opener and dispenser of claim 2, wherein said shear comprises a die cutter.

4. The automatic packet opener and dispenser of claim 1, wherein said packet receiver comprises a turntable rotatably supported by said support in a generally vertical orientation and wherein each cycle of said plurality of cycles includes a complete 360 degree rotation of said turntable.

5. The automatic packet opener and dispenser of claim 4, wherein said first packet receptacle of said packet receiver comprises a first packet support and said second packet receptacle of said packet receiver comprises an opposing second packet support, said first packet support comprising an end wall and a pair of spaced first packet support sidewalls extending along a first direction from said end wall, said second packet support comprising the end wall and a pair of spaced second packet support sidewalls extending along a second direction from said end wall, said first direction opposite said second direction, whereby, when said first packet support is oriented as an upward opening U-shape, said second packet support is oriented as a downward opening U-shape.

6. The automatic packet opener and dispenser of claim 1, further comprising a negative pressure source selectively in fluid communication with one of said first packet receptacle and said second packet receptacle to hold a packet therein against the force of gravity.

7. The automatic packet opener and dispenser of claim 6, wherein said packet receiver defines a first aperture in fluid communication with said first packet receptacle and a second aperture in fluid communication with said second packet receptacle, and wherein said support defines a negative pressure channel in fluid communication with said negative pressure source, said negative pressure channel selectively in fluid communication separately with each of said first aperture and said second aperture during a portion of each cycle of said plurality of cycles.

8. The automatic packet opener and dispenser of claim 7, wherein said packet receiver comprises a turntable rotatably supported by said support in a generally vertical orientation and wherein each cycle of said plurality of cycles includes a complete 360 degree rotation of said turntable, and wherein said negative pressure channel in said support comprises an arcuate negative pressure channel, said arcuate negative pressure channel sized and arranged so that said negative pressure channel is in fluid communication separately with each of said first aperture and said second aperture through less than the complete 360 degree rotation of said turntable during each of said plurality of cycles.

9. The automatic packet opener and dispenser of claim 1, further comprising a positive pressure source selectively in fluid communication with one of said first packet receptacle and said second packet receptacle to discharge a packet therein from said packet receiver, said positive pressure source in fluid communication with one of said first packet receptacle and said second packet receptacle after said one of said first packet receptacle and said second packet receptacle is positioned such that an opened packet supported in said one of said first packet receptacle and said second packet receptacle is positioned such that a content of the opened packet supported in said one of said first packet receptacle and said second packet receptacle is dispensed.

10. The automatic packet opener and dispenser of claim 7, further comprising a positive pressure source selectively in fluid communication with one of said first packet receptacle and said second packet receptacle to discharge a packet therein from said packet receiver, said positive pressure source in fluid communication with one of said first packet receptacle and said second packet receptacle after said one of said first packet receptacle and said second packet receptacle is positioned such that an opened packet supported in said one of said first packet receptacle and said second packet receptacle is positioned such that a content of the opened packet supported in said one of said first packet receptacle and said second packet receptacle is dispensed, wherein said support defines a positive pressure aperture in fluid communication with said positive pressure source, said positive pressure aperture selectively in fluid communication separately with each of said first aperture and said second aperture to selectively and separately place said positive pressure source in fluid communication with each of said first packet receptacle and said second packet receptacle during each cycle of the plurality of cycles.

11. The automatic packet opener and dispenser of claim 1, wherein said automatic drive comprises a controller operable to actuate said automatic drive to actuate said packet receiver through the cyclical movement.

12. The automatic packet opener and dispenser of claim 11, wherein said controller is communicatively connected to said packet opener and operable to actuate said packet opener to open a packet in said first packet receptacle in the first packet opening/second packet dispensing stage of each cycle of the plurality of cycles and thereafter to actuate said automatic drive to actuate said packet receiver to said first packet dispensing/second packet opening stage and thereafter to actuate said packet opener to open a packet in said second packet receptacle, and to repeat these steps to create the cyclical movement.

13. The automatic packet opener and dispenser of claim 12, wherein said controller is operable to actuate said automatic drive to oscillate said packet receiver after each actuation of the packet opener to open a packet, but before actuating said packet receiver between said first packet opening/second packet dispensing stage and said first packet dispensing/second packet opening stage or vice versa.

14. The automatic packet opener and dispenser of claim 9, wherein said automatic drive comprises a controller operable to actuate said automatic drive to actuate said packet receiver through the cyclical movement and wherein said controller is communicatively connected to said packet opener and operable to actuate said packet opener to open a packet in said first packet receptacle in the first packet opening/second packet dispensing stage of each cycle of the plurality of cycles and thereafter to actuate said automatic drive to oscillate said packet receiver and thereafter to actuate said automatic drive to position said second packet receptacle so that said positive pressure source is in fluid communication with said second packet receptacle through a second aperture in the packet receiver and to dwell for a predetermined time period with said positive pressure source in fluid communication with said second packet receptacle to allow said positive pressure source to discharge a packet in said second packet receptacle and thereafter to actuate said automatic drive to actuate said packet receiver to said first packet dispensing/second packet opening stage and thereafter to actuate said packet opener to open a packet in said second packet receptacle, and thereafter to actuate said automatic drive to oscillate said packet receiver and thereafter to actuate said automatic drive to position said first packet receptacle so that said positive pressure source is in fluid communication with said first packet receptacle through a first aperture in the packet receiver and to dwell for the predetermined time period with said positive pressure source in fluid communication with said first packet receptacle to allow said positive pressure source to discharge a packet in said first packet receptacle and to continuously repeat these steps to create the cyclical movement.

15. The automatic packet opener and dispenser of claim 1, wherein said automatic drive comprises an electric motor.

16. The automatic packet opener and dispenser of claim 15, wherein said electric motor comprises a stepper motor.

17. A method of opening and dispensing a content of a packet, comprising:

supporting a first packet with a packet receiver;

opening the first packet to create a first packet opening while the first packet is supported by the packet receiver;

moving the first packet to a dispensing position while the first packet is supported by the packet receiver;

dispensing a content of the first packet through the first packet opening while first packet is supported by the packet receiver;

supporting a second packet with the packet receiver during said step of dispensing the content of the first packet through the first packet opening, whereby the second packet and the first packet are simultaneously supported by the packet receiver; and

during said step of supporting a second packet with the packet receiver and during said step of dispensing the content of the first packet through the first packet opening, opening the second packet to create a second packet opening, whereby said second packet is opened while the content of the first packet is dispensed.

18. The method of opening, and dispensing a content of a packet of claim 17, wherein said step of dispensing the content of the first packet through the first packet opening comprises the step of positioning the first packet opening so that gravity will act on the content of the first packet to pull the content of the first packet out of the first packet through the opening.

19. The method of opening and dispensing a content of a packet of claim 18, wherein said step of dispensing the content of the first packet further comprises the step of oscillating the first packet while the first packet opening is positioned so that gravity will act on the content of the first packet to pull the content of the first packet out of the first packet through the opening and while the first packet is supported by the packet receiver.

20. The method of opening and dispensing a content of a packet of claim 17, wherein said step of supporting the first packet with the packet receiver comprises the step of holding the first packet against the packet receiver during said step of moving the first packet to a dispensing position.

21. The method of opening and dispensing a content of a packet of claim 20, wherein said step of holding the first packet against the packet receiver during said step of moving the first packet to a dispensing position comprises applying a negative pressure to the first packet through an aperture in the packet receiver during said step of moving the first packet to a dispensing position, whereby the negative pressure holds the first packet against the force of gravity.

22. The method of opening and dispensing a content of a packet of claim 17, further comprising the step of discharging the first packet from the packet receiver after the step of dispensing the content of the first packet through the first packet opening.

23. The method of opening and dispensing a content of a packet of claim 22, wherein said step of discharging the first packet from the packet receiver comprises applying a positive pressure to the first packet through an aperture in the packet receiver, whereby the positive pressure forces the first packet out of the packet receiver.

24. method of opening and dispensing a content of a packet of claim 17, further comprising the step of holding the first packet against the packet receiver with negative pressure during at least part of the step of moving the first packet to a dispensing position.

25. The method of opening and dispensing a content of a packet of claim 24, further comprising the step of applying a positive pressure to the first packet after the dispensing step to discharge the first packet from the packet receiver.

26. method of opening and dispensing a content of a packet of claim 17, wherein said step of opening the first packet to create a first packet opening comprises shearing an end of the first packet to create the first packet opening.

27. The method of opening and dispensing a content of a packet of claim 17, wherein said step of shearing an end of the first packet to create the first packet opening comprises the step of shearing the end of the first packet with a die cutter to create the first packet opening.

28. The method of opening and dispensing a content of a packet of claim 17, wherein said packet receiver comprises a turntable rotatably supported by a support in a generally vertical orientation and wherein said step of moving the first packet to a dispensing position while the first packet is supported by the packet receiver comprises the step of rotating said turntable.

29. The method of opening and dispensing a content of a packet of claim 28, wherein the packet receiver comprises a first packet receptacle comprising a first packet support comprising an end wall and a pair of spaced first packet support sidewalls extending along a first direction from said end wall, and the packet receiver further comprises a second packet receptacle comprising a second packet support comprising the end wall and a pair of spaced second packet support sidewalls extending along a second direction from the end wall, the first direction opposite the second direction, whereby, when the first packet support is oriented as an upward opening U-shape, said second packet support is oriented as a downward opening U-shape, and wherein said step of moving the first packet to a dispensing position while the first packet is supported by the packet receiver comprises rotating the turntable through 180 degrees.

30. The method of opening and dispensing a content of a packet of claim 17, wherein said step of moving the first packet to a dispensing position comprises the step of actuating an electric motor to move the packet receiver to the dispensing position.

31. A planter for planting a first plurality of seeds contained in a first container and a second plurality of seeds contained in a second container, the planter comprising:

a frame;

at least one seed metering device supported by the frame;

a seed dispensing device supported by the frame, the seed dispensing device including a first stage whereat the first container is automatically opened and a second stage whereat the first plurality of seeds are dispensed from the first container; and

a controller operably coupled to the seed dispensing device, the controller controlling the opening of the first container when the first container is in the first stage and the controller controlling a movement of the first container to the second stage, the second container being automatically opened prior to the first container exiting the second stage.

32. The planter of claim 31, wherein the seed dispensing device includes a third stage whereat the first container is discharged from the seed dispensing device.

33. The planter of claim 31, wherein the seed dispensing device comprises:

a packet receiver comprising a first packet receptacle and a second packet receptacle, the packet receiver movably supported relative to the frame, the packet receiver sized, shaped and configured to receive and support two packets simultaneously in the first packet receptacle and the second packet receptacle; and

a packet opener supported by the frame and positioned relative to the packet receiver to automatically open the first container at the first stage of the seed dispensing device the packet opener communicatively connected to the controller, whereby the controller actuates the packet opener to open the first container at the first stage.

34. The planter of claim 33, wherein the packet opener comprises a shear movably supported relative to the frame and positioned to be moveable to shear the first container in the first stage.

35. The planter of claim 33, wherein the packet receiver comprises a turntable rotatably supported relative to the frame in a generally vertical orientation, and wherein the first packet receptacle of the packet receiver comprises a first packet support and the second packet receptacle of the packet receiver comprises an opposing second packet support, the first packet support comprising an end wall and a pair of spaced first packet support sidewalls extending along a first direction from the end wall, the second packet support comprising the end wall and a pair of spaced second packet support sidewalls extending along a second direction from the end wall, the first direction opposite the second direction, whereby, at the first stage, the first packet support is oriented as an upward opening U-shape and the second packet support is oriented as a downward opening U-shape.

36. The planter of claim 31, further comprising a negative pressure source selectively in fluid communication with the first container in the second stage whereat the first plurality of seeds are dispensed from the first container.

37. The planter of claim 32, further comprising a positive pressure source selectively in fluid communication with the first container in the third stage whereat the first container is discharged from the seed dispensing device.

38. The planter of claim 31, wherein during the second stage, the controller oscillates the seed dispensing device.

39. The planter of claim 31, further comprising an electric motor connected for driving the seed dispensing device, the electric motor communicatively connected to the controller, whereby the controller is operable to control an actuation of the electric motor.