Pop-up drain assembly

• US 9,745,728 B2
• Filed: 01/31/2011
• Issued: 08/29/2017
• Est. Priority Date: 02/01/2010
• Status: Active Grant

• Current Assignee: PF Waterworks LP
• Original Assignee: PF Waterworks LP
• Inventors: Beck, Harold Kent, Ahuja, Sanjay
• Primary Examiner(s): Crane, Lauren
• Application Number:
  US13/018,389
• Publication Number:
  US 20110185494A1
• Time in Patent Office: 2,402 Days
• Field of Search: 4689, 4690, 4691, 4692
• CPC Class Codes: E03C 1/23 with mechanical closure mechanisms
• CPC Class Codes: E03C 1/2302 the actuation force being transmitted to the plug via rigid elements
• CPC Class Codes: E03C 2001/2311 the actuation force being magnetic or electromagnetic

Abstract

A pop-up drain assembly for a sink has drain piping, a stopper in the drain piping, a pivot rod for opening and closing the stopper and tends not to clog because the pivot rod is not within a fluid flow path. In one embodiment the stopper has flow diverter plates that channel fluid flowing through the drain piping away from the pivot rod so that hair, waste and debris does not catch on and accumulate on the pivot rod. In another embodiment the stopper and the pivot rod are engaged through magnetic coupling, and the pivot rod does not protrude into the fluid flow path. The stopper is preferably variable in length for adjustment to fit different distances from the pivot rod to the top of the drain piping.

Claims

1. A pop-up drain assembly for a sink or basin having a drain opening, comprising:

piping for providing a fluid flow pathway from the sink or basin through the drain opening and through the piping, wherein the piping has a longitudinal axis and an inside wall that defines the fluid flow pathway, and wherein the piping has a pivot rod port;

a stopper for retaining fluid in the sink or basin, wherein the stopper is received in the piping while in operation and is moveable between an open position and a closed position; and

a pivot rod for moving the stopper between the open position and the closed position, wherein the pivot rod is attached to the piping at the pivot rod port, wherein the pivot rod is pivotable between upward and downward positions, and while in operation, wherein the pivot rod does not protrude significantly inside the piping and the stopper has a side portion located adjacent to the pivot rod port, wherein the side portion comprises a longitudinal side edge and a magnet or a magnetic material, wherein the pivot rod has a stopper end located within the pivot rod port, wherein the stopper end abuts the longitudinal side edge of the side portion of the stopper, and wherein the stopper end of the pivot rod is magnetically coupled to the stopper for moving the stopper.

2. The pop-up drain assembly of claim 1, wherein the stopper end of the pivot rod comprises a magnet or magnetic material, wherein at least one of the stopper and the pivot rod comprises a magnet, wherein the stopper has a bottom end that is a lowermost point of the stopper while in operation, and wherein the stopper end of the pivot rod is higher than the bottom end of the stopper.

3. The pop-up drain assembly of claim 1, wherein the inside wall of the piping at the pivot rod port defines a circular cylindrical space, wherein the stopper end of the pivot rod protrudes into the piping no more than about 10 mm, and wherein the stopper comprises a shaft and a cap on an upper end of the shaft for providing a seal to prevent fluid from flowing into the piping while in operation.

4. The pop-up drain assembly of claim 1, wherein the stopper comprises a shaft and a cap on an upper end of the shaft for providing a seal to prevent fluid from flowing into the piping while in operation, wherein the shaft has a longitudinal axis and the magnet or magnetic material of the stopper is radially offset from the longitudinal axis, and wherein the stopper end of the pivot rod is approximately flush with the inside wall of the piping while the stopper is in its closed position.

5. The pop-up drain assembly of claim 1, wherein the stopper end of the pivot rod comprises a magnet or magnetic material, wherein at least one of the stopper and the pivot rod comprises a magnet, and wherein the stopper does not rest on the stopper end of the pivot rod.

6. The pop-up drain assembly of claim 1, wherein the stopper comprises a hollow tube having an outer wall, and wherein a magnet (or magnetic material) is fixed to and/or embedded in the outer wall for magnetically coupling with the pivot rod.

7. The pop-up drain assembly of claim 6, wherein two or more magnets (or magnetic material) are fixed to and/or embedded in the outer wall for magnetically coupling with the pivot rod, and wherein the two or more magnets (or magnetic material) are spaced apart longitudinally.

8. The pop-up drain assembly of claim 1, further comprising a tubular stub surrounding the pivot rod port and projecting outwardly from the piping;

and a pivot rod ball received in the tubular stub, wherein the pivot rod is moveably received in the pivot rod ball so that the distance between the stopper end of the pivot rod and the pivot rod ball can be adjusted, wherein the stopper end of the pivot rod is approximately flush with the inside wall of the piping while the stopper is in its closed position.

9. The pop-up drain assembly of claim 8, wherein the stopper comprises an elongated hollow tube having a cap on one end.

10. The pop-up drain assembly of claim 1, wherein the stopper comprises an elongate shaft having a longitudinal axis, a cap on an upper end while installed and an opposing lower end, wherein the side portion of the stopper comprises an extension plate having a longitudinal axis extends downwardly from the lower end, wherein the longitudinal axis of the extension plate is offset radially from and essentially parallel to the longitudinal axis of the shaft, and wherein the extension plate has one or more magnets or is comprised of a magnetic material.

11. The pop-up drain assembly of claim 10, further comprising a flow diverter fixed to the stopper for diverting flow away from the extension plate.

12. The pop-up drain assembly of claim 1, wherein the stopper end of the pivot rod is a magnet or a magnetic material, and wherein the stopper end of the pivot rod does not extend underneath the stopper within the piping.

13. The pop-up drain assembly of claim 12, wherein the stopper end of the pivot rod is moveable with respect to the rest of the pivot rod.

14. The pop-up drain assembly of claim 13, further comprising a spring or a resilient material for moving the stopper end of the pivot rod longitudinally outwardly with respect to the rest of the pivot rod.

15. The pop-up drain assembly of claim 1, further comprising a pivot ball mounted on the pivot rod, wherein the distance between an end of the pivot rod and the pivot ball can be adjusted while installing the pivot rod.

16. The pop-up drain assembly of claim 1, wherein the stopper comprises a hollow tube having an outer wall, the outer wall having an opening through which fluid in the sink or basin can pass while the stopper is in the open position, and wherein a magnet is fixed to and/or embedded in the outer wall or the outer wall comprises a magnetic material, further comprising a gasket or seal around the outer wall for sealingly engaging the piping while in operation.

17. The pop-up drain assembly of claim 1, wherein the stopper has a cap on one end and an opposing end, and wherein the distance between the cap and the opposing end is adjustable.

18. The pop-up drain assembly of claim 1, further comprising means for screening fluid that flows through the piping.

19. The pop-up drain assembly of claim 18, wherein the stopper incorporates the means for screening fluid.

21. The pop-up drain assembly of claim 1, wherein the pivot rod is an elongate cylinder having a length between about 6 to about 12 inches and a diameter ranging from about 0.125 to about 0.375 inches.

22. The pop-up drain assembly of claim 1, wherein the stopper end of the pivot rod comprises a magnet or a magnetic material wherein the stopper end of the pivot rod touches the longitudinal side edge of the side portion of the stopper, wherein the longitudinal side edge of the side portion is oriented vertically while in operation, and wherein the connection between the longitudinal side edge of the stopper and the pivot rod resembles the shape of the capital letter T rotated 90 degrees.

20. A retrofit kit for a pop-up drain assembly, comprising:

a stopper comprising a body having at least three longitudinal fins that project radially and define an outermost circumference of the body, a cap on one end of the body for providing a seal and a magnet holder extending from one of the fins away from the cap end, wherein the magnet holder has an outer surface approximately and substantially aligned with the outermost circumference, and wherein a magnet or a magnetic material is received in the magnet holder;

a pivot rod having a stopper end, an outer end and external threads that extend from the stopper end toward the outer end, wherein the stopper end comprises a magnet or a magnetic material for forming a magnetic coupling with the magnet or magnetic material of the stopper; and

a pivot ball having a bore extending through the pivot ball and internal threads that define the bore, wherein the ball has an entrance opening to the bore and an exit opening from the bore, wherein the internal threads in the pivot ball matingly engage the external threads on the pivot rod, wherein the stopper end of the pivot rod can be placed in the entrance opening of the bore, wherein the ball can be threaded onto the rod until the stopper end of the pivot rod passes through the exit opening and protrudes a desired distance outside the pivot ball, thereby providing an adjustable distance between the pivot ball on the pivot rod and the stopper end of the pivot rod.

23. A pop-up drain assembly for a sink or basin having a drain opening, comprising:

a drain pipe for providing a fluid flow pathway from the sink or basin through the drain opening and through the drain pipe, wherein the drain pipe has a pivot rod port and a tubular stub surrounding the pivot rod port, wherein the tubular stub projects radially outwardly;

a stopper for retaining fluid in the sink or basin, wherein the stopper is received in the drain pipe while in operation and is moveable between an open position and a closed position, wherein the stopper has upper and lower ends, a longitudinal axis and a longitudinal side edge, wherein the lower end of the stopper comprises a magnet or a magnetic material, wherein the magnet or magnetic material of the stopper is offset radially from the longitudinal axis of the stopper so that the magnet or magnetic material of the stopper is located adjacent to the pivot rod port; and

a pivot rod for moving the stopper between the open position and the closed position, wherein the pivot rod has a stopper end, wherein the stopper end of the pivot rod is received in the tubular stub,

wherein the stopper end of the pivot rod comprises a magnet or a magnetic material, wherein the stopper end of the pivot rod is magnetically coupled to the magnet or magnetic material of the stopper, wherein the stopper end of the pivot rod abuts the longitudinal side edge of the stopper, and wherein the pivot rod does not extend underneath the stopper inside the drain pipe.

24. The pop-up drain assembly of claim 23, further comprising a pivot ball having a bore, wherein the pivot rod is received in the bore, and wherein the pivot ball is received in the tubular stub such that the stopper end of the pivot rod is received in the tubular stub.

25. The pop-up drain assembly of claim 24, wherein the distance between the pivot ball and the outermost tip of the stopper end of the pivot rod is adjustable.

26. The pop-up drain assembly of claim 23, wherein the magnet or magnetic material in the stopper has a length so that the stopper will operate with different drain pipes that have a different distance between an upper end and the tubular stub.

27. The pop-up drain assembly of claim 26, further comprising a pivot ball having a bore, wherein the pivot rod is received in the bore, wherein the pivot ball is received in the tubular stub such that the stopper end of the pivot rod is received in the tubular stub, and wherein the distance between the pivot ball and the stopper end of the pivot rod is adjustable.

28. The pop-up drain assembly of claim 23, wherein the stopper has at least two flanges that extend radially from the longitudinal axis for centering the stopper in the drain pipe, and wherein the magnet or magnetic material of the stopper depends from one of the flanges.

29. The pop-up drain assembly of claim 28, wherein the drain pipe has an inside surface that defines the fluid flow pathway, wherein the stopper has a holder depending from at least one of the flanges that is bonded to or formed integral with the stopper, wherein the magnet or magnetic material is received in the holder, wherein the magnet or magnetic material has a length extending downwardly along the inside surface of the drain pipe, and wherein the holder is positioned to locate the magnet or magnetic material adjacent to the pivot rod port.

30. The pop-up drain assembly of claim 29, wherein the magnet or magnetic material of the stopper has a top end, a bottom end and a longitudinal axis that is essentially parallel to the longitudinal axis of the stopper, and wherein the stopper end of the pivot rod is located adjacent to the magnet or magnetic material of the stopper between the top and bottom ends.

31. The pop-up drain assembly of claim 30, wherein the stopper end of the pivot rod is approximately flush with the inside surface of the drain pipe while the stopper is in its open or closed position, and wherein the outermost tip of the stopper end of the pivot rod protrudes no more than about 3 mm into the fluid flow pathway while moving the stopper between its closed and open positions.

32. The pop-up drain assembly of claim 23, wherein the stopper further comprises flow diverters, wherein the flow diverters consist essentially of first and second opposing plates having a length parallel to the longitudinal axis and a width transverse to the longitudinal axis of the stopper, wherein the length of the first and second plates is substantially greater than the width of the first and second plates, and wherein the magnet or magnetic material of the stopper is located between the first and second plates.

33. The pop-up drain assembly of claim 23, wherein the stopper further comprises means for screening.

34. A drain stopper for a sink or basin, comprising:

a central, longitudinal shaft having a longitudinal axis, an upper end and an opposing lower end;

a cap received on the upper end for providing a seal to retain fluid in the sink or basin;

a first plate having a length, a width and opposing upper and lower ends for diverting flow away from the lower end of the shaft, wherein the upper end of the first plate is fixed directly or indirectly to or formed integral with the shaft, and wherein the lower end of the plate is free; and

a second plate fixed directly or indirectly to or formed integral with the shaft opposite of the first plate for diverting flow away from the lower end of the shaft, the second plate having a length, a width and opposing upper and lower ends, wherein the lower end of the plate is free,

wherein the length of the first and second plates is substantially greater than the width,

wherein each of the first and second plates has an interior planar surface facing toward the longitudinal axis and an opposing exterior planar surface facing away from the longitudinal axis,

wherein the first and second plates extend downwardly toward, to or past the lower end of the shaft,

wherein the upper end of each of the first and second plates is adjacent to the longitudinal axis, and wherein the lower end of each of the first and second plates is spaced outwardly from the longitudinal axis,

further comprising a pivot rod holder located on the lower end of the shaft and between interior planar surfaces of the first and second plates, the pivot rod holder comprising two prongs that extend downwardly, wherein a slot is defined between the two prongs, and wherein the two prongs comprise an elastomeric and/or flexible material for receiving a pivot rod in a friction fit within the slot.

35. The drain stopper of claim 34, further comprising two or more longitudinal fins that have a length extending along the longitudinal axis and that project radially from the longitudinal axis for centralizing the drain stopper in a drain pipe.