Anchor system for imparting a rotational motion in a cutting apparatus

• US 9,745,813 B2
• Filed: 06/01/2015
• Issued: 08/29/2017
• Est. Priority Date: 06/02/2014
• Status: Active Grant

• Current Assignee: Robertson Intellectual Properties, Llc
• Original Assignee: Robertson Intellectual Properties, Llc
• Inventors: Robertson, Michael, Streibich, Douglas
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US14/727,609
• Publication Number:
  US 20150345232A1
• Time in Patent Office: 820 Days
• CPC Class Codes: E21B 17/1078 Stabilisers or centralisers for casing, tubing or drill pipes devices for off-center positioning E21B17/10; E21B17/1007 - E21B17/1064 take precedence
• CPC Class Codes: E21B 29/002 Cutting, e.g. milling, a pipe with a cutter rotating along the circumference of the pipe
• CPC Class Codes: E21B 29/005 with a radially-expansible cutter rotating inside the pipe, e.g. for cutting an annular window
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002

Abstract

Systems and methods usable in conduit cutting operations are disclosed. Specifically, an anchor assembly is configured to be attached to a cutting apparatus and to equalize the upward and downward forces on the cutting apparatus during performance of the cutting operation. In addition, the anchor assembly is configured to impart a rotational motion in the cutting apparatus to produce a clean and complete horizontal cut of the conduit at a desired location.

Claims

1. An anchor assembly for a downhole cutting apparatus, wherein the anchor assembly comprises:

an anchor body configured to attach to the downhole cutting apparatus, wherein the downhole cutting apparatus is configured to discharge a cutting fluid for perforating or cutting a conduit within a wellbore;

one or more channels extending longitudinally and circumferentially along the surface of the anchor body to form at least one flow path for a portion of the cutting fluid, wherein the at least one flow path imparts a rotational motion in the downhole cutting apparatus when the portion of the cutting fluid discharged by the downhole cutting apparatus flows through or along the at least one flow path formed by the one or more channels.

2. The anchor assembly of claim 1, wherein the one or more channels comprise one or more flutes arranged in a helical pattern around the body.

3. The anchor assembly of claim 1, wherein the one or more channels comprise one or more vanes arranged in a helical pattern around the body.

4. The anchor assembly of claim 1, wherein the anchor body of the anchor assembly comprises a first cavity at a first end and a first stud at a second end.

5. The anchor assembly of claim 4, wherein the first cavity is configured to receive a protruding member of the downhole cutting apparatus for attaching the anchor assembly to the downhole cutting apparatus.

6. The anchor assembly of claim 4, wherein the first stud is configured to be inserted into a second cavity of a second anchor assembly for connecting the anchor assembly to the second anchor assembly.

7. The anchor assembly of claim 1, wherein the anchor body of the anchor assembly comprises an axial bore along its central longitudinal axis.

8. The anchor assembly of claim 1, wherein the rotation of the downhole cutting apparatus about a central longitudinal axis creates a continuous circumferential cutting path along the conduit and improves cutting efficiency.

9. The anchor assembly of claim 1, wherein the anchor assembly equalizes forces acting on the downhole cutting apparatus by equalizing volumes of fluid flowing in annuli to maintain a desired location of the downhole cutting apparatus within the wellbore.

10. A cutting assembly, comprising:

a cutting apparatus comprising one or more nozzles configured to discharge a cutting fluid toward a conduit within a wellbore, wherein the discharged cutting fluid perforates or cuts the conduit; and

an anchor assembly connected to the cutting apparatus, wherein the anchor assembly comprises one or more channels forming at least one flow path, wherein a portion of the discharged cutting fluid flows through and along the at least one flow path to impart a rotational motion in the cutting apparatus, wherein the rotation motion in the cutting apparatus forms a circumferential cut or perforation.

11. The cutting assembly of claim 10, wherein the nozzle is configured to direct the fluid radially outward toward a wall of the wellbore conduit.

12. The cutting assembly of claim 11, wherein the discharged cutting fluid comprises a molten thermite.

13. The cutting assembly of claim 10, wherein the one or more channels comprise one or more flutes arranged in a helical pattern.

14. The cutting assembly of claim 10, wherein the one or more channels comprise one or more vanes arranged in a helical pattern.

15. The cutting assembly of claim 10, wherein a body of the anchor assembly comprises a first cavity at a first end and a first stud at a second end.

16. The cutting assembly of claim 15, wherein the first cavity is configured to receive a protruding member of the cutting apparatus for connecting the anchor assembly to the cutting apparatus.

17. The cutting assembly of claim 15, wherein the first stud is configured to be inserted in a second cavity of a second anchor assembly for connecting the anchor assembly to the second anchor assembly.

18. The cutting assembly of claim 10, wherein a body of the anchor assembly comprises an axial bore along its central longitudinal axis.

19. The cutting assembly of claim 10, wherein the anchor assembly is sized to define an annular volume below a nozzle of the cutting apparatus that equalizes upward and downward forces exerted on the cutting assembly during operation of the cutting apparatus.

20. A method for perforating or cutting a conduit within a wellbore, comprising:

providing an anchor assembly comprising one or more channels extending longitudinally and circumferentially along the surface of the anchor assembly to form at least one flow path;

connecting a cutting apparatus comprising one or more nozzles to the anchor assembly to create a cutting assembly;

deploying the cutting assembly into the conduit; and

actuating the cutting apparatus to discharge a cutting fluid, wherein the one or more nozzles direct the discharged cutting fluid toward the conduit, and wherein a portion of the discharged cutting fluid flows through or along the at least one flow path to impart a rotational motion to the cutting apparatus to form a circumferential perforation or cut in the conduit.

21. The method of claim 20, wherein the act of actuating the cutting apparatus comprises generating an electrical signal that is conducted to the cutting assembly to ignite the cutting fluid.

22. The method of claim 21, wherein the cutting fluid comprises thermite.

23. The method of claim 20, wherein the act of connecting the cutting apparatus and the anchor assembly comprises:

inserting a stud at a lower end of the cutting apparatus into a cavity at an upper end of the anchor assembly; and

inserting a retaining apparatus through holes in the anchor assembly and the stud to maintain the stud within the cavity.

24. The method of claim 20, wherein the rotational motion of the cutting apparatus is generated by or is caused by a change in direction of the portion of the cutting fluid when contacting the one or more channels, which causes a reactionary lateral force to generate torque about a central longitudinal axis of the cutting apparatus, whereby the cutting apparatus rotates about its central longitudinal axis.