Portable reflectometer and method for characterising the mirrors of solar thermal power plants

• US 9,746,418 B2
• Filed: 07/20/2011
• Issued: 08/29/2017
• Est. Priority Date: 07/21/2010
• Status: Active Grant

• Current Assignee: Abengoa Solar New Technologies S.A. (Abengoa SA)
• Original Assignee: Abengoa Solar New Technologies S.A. (Abengoa SA)
• Inventors: Mainar Lpez, Marta, Izquierdo Nez, David, Salinas riz, Iigo, Heras Vila, Carlos, Alonso Esteban, Rafael, Villuendas Yuste, Francisco, Asensio Prez-Ullivarri, Javier
• Primary Examiner(s): Geisel, Kara E
• Assistant Examiner(s): Ayub, Hina F
• Application Number:
  US13/810,692
• Publication Number:
  US 20130169950A1
• Time in Patent Office: 2,232 Days
• Field of Search: 356445-448
• CPC Class Codes: G01M 11/005 Testing of reflective surfaces, e.g. mirrors
• CPC Class Codes: G01N 21/47 Scattering, i.e. diffuse reflection G01N21/25, G01N21/41 take precedence G01N21/55 takes precedence
• CPC Class Codes: G01N 21/55 Specular reflectivity
• CPC Class Codes: G01N 2201/0221 Portable; cableless; compact; hand-held
• CPC Class Codes: G01N 2201/0625 Modulated LED
• CPC Class Codes: G01N 2201/0627 Use of several LED's for spectral resolution

Abstract

The invention relates to a portable reflectometer and to a method for characterizing the collector mirrors used in solar power plants for the in-field characterization of reflection coefficients. The equipment includes all of the components required for this measurement, such as a module to measure the reflection coefficient of the mirror, an electronic data acquisition and processing system, a system for processing data and controlling the equipment, a system for storing the data of interest, a user interface system, and a system allowing communication between the aforementioned systems and an outer casing. The equipment can be used to characterize the specular reflection coefficient of flat or curved mirrors of different thicknesses, without requiring adjustments to be made to the equipment, minimizing the influence of diffuse reflection on the measurement.

Claims

1. A portable reflectometer for the spectral measurement of the specular reflection of mirrors of solar collectors, the portable reflectometer comprising:

a module that carries out the measurement of the coefficient of the reflection of the mirror with at least a plurality of light emitting diodes as optical sources and a plurality of reflection photodetectors, one reflection photodetector respectively for each of the plurality of light emitting diodes;

a respective diaphragm for each of the plurality of light emitting diodes, each respective diaphragm having a diameter and a length larger than an aperture of the diaphragm, wherein each diaphragm limits, in size and aperture, the output light beam of the respective light emitting diode that is incident on the mirror, to ensure the size of the area illuminated on the mirror surface, thus limiting the contribution of diffuse reflection in the measurement, and wherein each of the plurality of reflection photodetectors is positioned to receive the respective output light beam after the output light beam has specularly reflected from the mirror;

an electronic system for acquiring and processing signals comprising a synchronous, analogical or digital detection, an analog-to-digital converter, an electronic modulation generator or a microprocessor configured to modulate the emission of light by each of the plurality of light emitting diodes to a respective measurement frequency, and a digital or analog electronic filter that filters the signals received from the respective reflection photodetectors to filter out frequency components except for the respective measurement frequency, the electronic system obtaining values for the reflectance of the mirror at specific light wavelengths;

a data processing and equipment control system that provides global reflectance values by weighting the obtained values with weights according to their respective wavelengths in the solar spectrum;

a system for storing relevant data;

a user interface system;

a system for the communication between the above systems; and

an exterior casing.

2. The portable reflectometer according to claim 1 wherein the photodetectors are followed by two amplification steps.

3. The portable reflectometer according to claim 2 wherein at least one of the two amplification steps has a gain that can be varied at any moment via software commands.

4. The portable reflectometer according to claim 1 wherein the number of light emitting diodes is between 2 and 24 within the spectral range between 300 and 2500 nm corresponding to the solar spectrum.

5. The portable reflectometer according to claim 4 wherein 5 LEDs are installed at wavelengths 435, 525, 650, 780 and 949 nm, plus a LED that emits white light.

6. The portable reflectometer according to claim 1 wherein the arrangement of the plurality of light emitting diodes is such that they are placed in a linear configuration.

7. The portable reflectometer according to claim 1 wherein the arrangement of the plurality of light emitting diodes is such that they are placed in a circular configuration such that beams from more than one of the light emitting diodes are directed to the same point of the mirror.

8. The portable reflectometer according to claim 1 wherein each of the plurality of light emitting diodes is oriented in such a way that the maximum emission direction of the light beam coincides with the optical axis of incidence of the beam on the mirror.

9. The portable reflectometer according to claim 1, further comprising a plurality of lenses, one lens respectively for each of the plurality of light emitting diodes, wherein each respective lens and reflection photodetector are oriented according to the optical axis of the system defined by the specular reflection and each of the plurality of lenses is larger in size than the beam emitted by its respective light emitting diode and focuses the light beam on its respective reflection photodetector.

10. The portable reflectometer according to claim 9 wherein the size of each of the plurality of lenses is double the size of the respective beam upon entry into the lens.

11. The portable reflectometer according to claim 10 wherein each of the plurality of lenses has a focal maximum of 15 mm and a maximum diameter of 12.7 mm (half an inch), which enables achieving manageable portable equipment.

12. The portable reflectometer according to claim 9, wherein each of the plurality of lenses is sufficiently larger than its respective specularly-reflected beam such that all of the specularly-reflected beam is collected by the lens when the portable reflectometer is used to characterize flat second face mirrors having protective glass layers between 3 and 5 millimeters thick.

13. The portable reflectometer according to claim 1 wherein the modulation generator is a local oscillator.

14. The portable reflectometer according to claim 1 wherein the analog-to-digital conversion is performed with a data acquisition board DAQ or with a microcontroller.

15. The portable reflectometer according to claim 1 wherein the digital processing system used in the synchronous detection and in the modulation generator are the same.

16. The portable reflectometer according to claim 1 wherein the data processing and equipment control system is a computer external to the portable reflectometer.

17. The portable reflectometer according to claim 16 wherein the storage system of relevant data is located in the computer external to the portable reflectometer.

18. The portable reflectometer according to claim 16 wherein the user interface system is located in the computer external to the portable reflectometer.

19. The portable reflectometer according to claim 1 wherein the data processing and equipment control system is a system built into the portable reflectometer itself.

20. The portable reflectometer according to claim 19 wherein the system built into the portable reflectometer itself replaces at least one of the components used also in the system processes for detection and processing of the signal, these components being the synchronous detector, the analog-to-digital converter and the modulation generator, as well as those of the storage system and those of the user interface system.

21. The portable reflectometer according to claim 19 wherein the system built into the equipment itself replaces the storage system and/or the user interface system carrying out their functions.

22. The portable reflectometer according to claim 1 wherein the plurality of light emitting diodes are arranged in a line and the plurality of reflection photodetectors are arranged in a corresponding line;

wherein the plurality of light emitting diodes and the plurality of reflection photodetectors are placed on the upper side of a piece, and on the lower face are placed the diaphragms, which, in this embodiment, are holes made on the same piece that connects to the LED position;

wherein rubber O-rings are placed along the lower profile of pieces forming a casing of the portable reflectometer to ensure the correct support of the portable reflectometer on the mirror without damaging it; and

wherein reference detectors are placed on the plurality of light emitting diodes for measuring the light beam emitted by them in that direction, and are supported on the same printed circuit board containing the electronics of the equipment.

23. A portable reflectometer for measuring the spectral reflection of a mirror, the portable reflectometer comprising:

a plurality of light emitting diodes emitting light at different respective wavelengths, each of the plurality of light emitting diodes being directed toward the mirror at a respective angle of incidence with the mirror;

a modulator that modulates each of the plurality of light emitting diodes to emit light modulated at a respective measurement frequency;

a plurality of diaphragms each having a diameter and a length larger than an aperture of the diaphragm, one diaphragm respectively for each of the light emitting diodes, wherein each plurality of diaphragms limits the size of the beam that reaches the mirror from the respective light emitting diode;

a plurality of reflection photodetectors, one reflection photodetector respectively for each of the plurality of light emitting diodes, each of the plurality of reflection photodetectors positioned to receive light from the respective light emitting diode after the light has specularly reflected from the mirror, each of the plurality of reflection photodetectors producing an electronic signal indicative of the intensity of light falling on the respective reflection photodetector;

a digital or analog electronic filter that filters out frequencies other than the measurement frequency from the signal produced by the particular one of the plurality of reflection photodetectors being measured at each moment; and

an electronic system that receives the signals produced by the plurality of reflection photodetectors and determines a global reflectance value for the mirror from a weighted average of the signals from the photodetectors.

24. A method of measuring the coefficient of reflection of a mirror for a solar thermal power plant, the method comprising:

providing a measurement module that comprises a plurality of light emitting diodes configured to emit light at different respective wavelengths;

a plurality of diaphragms, one diaphragm respectively for each of the plurality of light emitting diodes, wherein each of the plurality of diaphragms is sized and positioned to limit the size of the beam produced by the respective light emitting diode;

a plurality of reflection photodetectors, one reflection photodetector respectively for each of the plurality of light emitting diodes, each of the plurality of reflection photodetectors positioned to receive light from the respective light emitting diode after the light has specularly reflected from the mirror;

a modulator configured to modulate the intensity of the light produced by each of the plurality of light emitting diodes; and

a digital or analog filter configured to filter out frequencies from signals produced by the plurality of reflection photodetectors;

energizing each of the plurality of light emitting diodes to produce a respective beam from each of the plurality of light emitting diodes;

limiting the size of each of the beams using the respective diaphragm having a diameter and a length larger than an aperture of the diaphragm;

modulating the intensity of each respective beam at the respective measurement frequency by the modulator;

passing each respective beam through the glass of a second face mirror to reflect from the second face of the mirror;

receiving the respective beam by the respective reflection photodetector after the beam has reflected from the mirror;

producing, by the respective reflection photodetector, a signal indicative of the intensity of light falling on the respective reflection photodetector;

filtering, using the analog or digital electronic filter, the signal produced by each respective reflection photodetector to remove frequencies other than the respective measurement frequency; and

obtaining a value of the reflection coefficient for each of the wavelengths based on the filtered signal amplitude.

25. The method of claim 24, wherein the measurement module further comprises a plurality of reference photodetectors, one reference photodetector respectively for each of the plurality of light emitting diodes, the method further comprising:

directing a portion of the light emitted by each of the plurality of light emitting diodes directly to its respective reference photodetector;

producing, by the respective reference photodetector, a signal indicating the intensity of light falling on each of the plurality of reference photodetectors; and

normalizing the data obtained from each respective reflection photodetector using the signal produced by each respective reference photodetector;

wherein receiving the respective beam by the respective reflection photodetector after the beam has reflected from the mirror comprises directly receiving the respective reflected beam by the respective reflection photodetector after the beam has reflected specularly from the mirror, without passing through any intervening lens.

26. The method of claim 24, wherein the measurement module further comprises a plurality of lenses, one lens respectively for each of the plurality of light emitting diodes, wherein each respective lens is positioned to receive the beam from the respective light emitting diode after the reflection of the beam from the mirror, and wherein each respective lens is larger in aperture than the respective reflected beam, the method further comprising:

receiving the beam from each respective light emitting diode by the respective lens after the beam has reflected from the mirror; and

directing, by the respective lens, the reflected beam to the respective reflection photodetector.