Grommet-mount electrical power unit assembly

• US 9,748,709 B2
• Filed: 03/24/2016
• Issued: 08/29/2017
• Est. Priority Date: 03/31/2015
• Status: Active Grant

• Current Assignee: Byrne Electrical Specialists Incorporated
• Original Assignee: Norman R. Byrne
• Inventors: Byrne, Norman R., Petersen, Thomas A., Pate, Randell E., Winkelmann, E. Stephan
• Primary Examiner(s): HYEON, HAE M
• Application Number:
  US15/079,982
• Publication Number:
  US 20160294128A1
• Time in Patent Office: 523 Days
• Field of Search: 439538, 439539, 439271, 439925, 439131, 439465, 439551, 439543, 439571, 174 48, 174482
• CPC Class Codes: A47B 2200/0082 Cable inlet in worktop or desk, e.g. grommet
• CPC Class Codes: H01R 13/746 using a screw ring

Abstract

An electrical receptacle assembly is mountable at an opening in a work surface to provide convenient access to electrical power and/or data. The assembly includes a main housing and a housing shell. The main housing defines an interior cavity for receiving a lower portion of an electrical or data outlet, and has an outlet opening in which a face of the electrical or data outlet is supported. The housing shell is coupled to the main housing and surrounds at least a portion of the interior cavity. Respective outer surfaces of the main housing and the housing shell cooperate to form an outer surface of the two-piece housing that is insertable into the opening in the work surface. A fastener, which may be an internally threaded collar, engages the two-piece housing, which may be externally threaded, and also engages the work surface, to secure the assembly to the work surface.

Claims

1. A grommet-style electrical receptacle assembly comprising:

a first housing piece having a first base portion and a first upper portion configured to support an electrical or data outlet;

a second housing piece having a second base portion and a second upper portion, wherein said second base portion is configured to engage said first base portion, and said second upper portion comprises a bezel configured to substantially surround said first upper portion;

wherein one or both of said first and second base portions substantially enclose and define an interior cavity for receiving at least a lower portion of the electrical or data outlet; and

a fastener operable to secure said first and second base portions together, and to secure said first and second housing pieces at an opening formed in a work surface with said first and second upper portions disposed at or above the work surface.

2. The electrical receptacle assembly of claim 1, wherein said second upper portion is configured to overlie said first upper portion.

3. The electrical receptacle assembly of claim 1, wherein said first and second housing pieces have a common longitudinal axis when assembled together, and wherein respective substantially vertical edge portions of said first and second base portions are disposed along a common plane that is substantially parallel to said longitudinal axis.

4. The electrical receptacle assembly of claim 1, wherein said first base portion includes a threaded half-cylindrical portion and a non-threaded half-cylindrical portion opposite said threaded half-cylindrical portion, said threaded and non-threaded half-cylindrical portions cooperating to define said interior cavity, and wherein said second base portion includes a threaded half-cylindrical portion configured for positioning around said non-threaded half-cylindrical portion and configured for cooperative alignment with said threaded half-cylindrical portion of said first base portion.

5. The electrical receptacle assembly of claim 4, wherein said fastener comprises a threaded collar for threadedly engaging said threaded half-cylindrical portions of said first and second base portions, said fastener having an upper surface configured to engage a lower surface of the work surface.

6. The electrical receptacle assembly of claim 1, further in combination with the electrical or data outlet, wherein said electrical or data outlet comprises at least one chosen from (i) a 110V AC electrical outlet, (ii) a 220V AC outlet, (iii) a USB connector, and (iv) a low voltage DC outlet.

7. The electrical receptacle assembly of claim 1, wherein said first housing piece comprises a first alignment element and said second housing piece comprises a second alignment element, wherein said first alignment element is configured to engage said second alignment element during engagement of said second housing piece with said first housing piece.

8. The electrical receptacle assembly of claim 7, wherein said first alignment element comprises a projection and said second alignment element comprises a recess or opening.

9. The electrical receptacle assembly of claim 7, wherein said first housing piece comprises a first latching element and said second housing piece comprises a second latching element, wherein said first latching element is configured to engage said second latching element to thereby releasably secure said second housing piece to said first housing piece during engagement of said second housing piece to said first housing piece.

10. The electrical receptacle assembly of claim 9, wherein said first latching element comprises at least one ramped latch projection, and said second latching element comprises at least one recesses or opening.

11. An electrical receptacle assembly for mounting at an opening in a work surface, said electrical receptacle assembly comprising:

a two-piece housing including a main housing and a housing shell, each of said main housing and said housing shell comprising a respective outer surface portion;

said main housing defining an interior cavity and an outlet opening, said outlet opening configured to engage and support an electrical or data outlet, and said interior cavity configured to receive at least a lower portion of the electrical or data outlet;

said housing shell coupled to said main housing and disposed around at least a portion of said interior cavity;

wherein said respective outer surface portions of said main housing and said housing shell cooperate to form an outer surface of said two-piece housing that is configured for insertion into the opening in the work surface; and

a fastener configured to engage said outer surface of said two-piece housing and the work surface, and operable to selectively secure said electrical receptacle assembly to the work surface.

12. The electrical receptacle assembly of claim 11, wherein said housing shell comprises an upper bezel disposed generally around said outlet opening of said main housing.

13. The electrical receptacle assembly of claim 11, wherein each of said outer surface portions of said main housing and of said housing shell comprise respective partial male threads, and wherein when said housing shell is coupled to said main housing, said partial male threads cooperate to define a substantially continuous male thread around said outer surface of said two-piece housing.

14. The electrical receptacle assembly of claim 13, wherein said fastener comprises a threaded collar for threadedly engaging said substantially continuous male thread, said threaded collar having an upper surface configured to engage a lower surface of the work surface.

15. The electrical receptacle assembly of claim 13, wherein said main housing comprises a smooth partial-cylindrical outer surface portion opposite said partial male threads.

16. The electrical receptacle assembly of claim 15, further comprising a first alignment element at said smooth partial-cylindrical outer surface portion and a second alignment element at said main housing, wherein said first alignment element is configured to engage said second alignment element during coupling of said housing shell to said main housing.

17. The electrical receptacle assembly of claim 16, wherein said first alignment element comprises a projection and said second alignment element comprises a recess or opening.

18. The electrical receptacle assembly of claim 16, further comprising a first latching element at said smooth partial-cylindrical outer surface portion and a second latching element at said main housing, wherein said first latching element is configured to engage said second latching element to thereby releasably secure said housing shell to said main housing during coupling of said housing shell to said main housing.

19. The electrical receptacle assembly of claim 18, wherein said first latching element comprises a pair of ramped latch projections and said second latching element comprises a pair of recesses or openings.

20. The electrical receptacle assembly of claim 11, further in combination with the electrical or data outlet, wherein said electrical or data outlet comprises at least one chosen from (i) a 110V AC electrical outlet, (ii) a 220V AC outlet, (iii) a USB connector, and (iv) a low voltage DC outlet.