Catheter delivery device

• US 9,750,625 B2
• Filed: 06/10/2009
• Issued: 09/05/2017
• Est. Priority Date: 06/11/2008
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Dorn, Juergen
• Primary Examiner(s): Nguyen, Victor
• Assistant Examiner(s): HOLLM, JONATHAN A
• Application Number:
  US12/481,985
• Publication Number:
  US 20090312831A1
• Time in Patent Office: 3,009 Days
• Field of Search: 606108, 623 111, 623 112
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/962 having an outer sleeve
• CPC Class Codes: A61M 25/0052 Localized reinforcement, e.g. where only a specific part of the catheter is reinforced, for rapid exchange guidewire port

Abstract

A catheter delivery device for a self-expanding stent is described. The delivery device includes a distal catheter component and a distal sheath that releases the stent by moving proximally relative to the distal catheter component and the stent. A proximal catheter shaft including a tube and a pull wire within a lumen of the tube may be provided, the pull wire being attached to the distal sheath such that pulling the pull wire proximally relative to the tube pulls the distal sheath proximally to release the stent progressively. A casing tube may be provided to surround the catheter shaft, the casing tube having a distal end that receives telescopically a proximal end of the distal sheath.

Claims

1. A catheter delivery device for a self-expanding stent, comprising:

a distal catheter component having a lumen and comprising;

a stent support tube; and

a compound catheter portion tube having a distal end axially connected to a proximal end of the stent support tube and comprising;

a braided reinforcement, and

a helix of wire coaxial with a lumen of the distal catheter component, the helix having a distal end proximal of the stent support tube and a proximal end distal of a proximal end of the compound catheter portion tube;

a radially compressed stent positioned over the stent support tube such that a distal end of the stent is proximal of a distal end of the support tube;

a distal sheath surrounding the radially compressed stent;

a diving sheath having a distal end attached to a proximal end of the distal sheath and radially surrounding the compound catheter portion tube, the distal end of the helix of wire proximal the distal end of the diving sheath;

a proximal catheter shaft tube having a distal end attached to a proximal end of the distal catheter component;

a pull wire extending through a lumen of the proximal catheter shaft tube wherein the pull wire is fixedly attached to a proximal section of the diving sheath;

a proximal sheath having a lumen that contains the proximal catheter shaft tube and an open distal end that receives a proximal end of the distal catheter component; and

a casing tube surrounding the proximal sheath and having a distal end that receives telescopically the diving sheath;

wherein

the stent support tube exhibits a support tube diameter,

the compound catheter portion tube exhibits a compound catheter portion tube diameter, and

the support tube diameter is equal to the compound catheter portion tube diameter.

2. The catheter delivery device according to claim 1, wherein the proximal catheter shaft tube and a proximal end zone of the distal catheter component are both composed substantially or wholly of metal.

3. The catheter delivery device according to claim 1, including a connection tube that receives in its lumen the distal end of the compound catheter portion tube and a proximal end of the stent support tube, which abut each other, end-to-end, inside the lumen of the connection tube.

4. The catheter delivery device according to claim 1, wherein a distal section of the pull wire has a flattened portion.

5. The catheter delivery device according to claim 4, wherein the distal section of the pull wire is attached to an outer surface of the diving sheath by a plurality of retaining bands.

6. The catheter delivery device according to claim 5, wherein the retaining bands are swaged into rings around the distal section of the pull wire and are laser welded thereto.

7. The catheter delivery device according to claim 1, wherein the distal end of the proximal catheter shaft tube is attached to the proximal end of the distal catheter component via a transfer ring that is welded to the proximal catheter shaft tube.

8. The catheter delivery device according to claim 1, wherein the distal catheter component includes embossing on an outer surface positioned within a lumen of the stent, the embossing engaging a luminal surface of the stent such that relative axial movement of the stent is resisted as the distal sheath is moved relative to the distal catheter component.

9. The catheter delivery device according to claim 1, wherein the stent support tube carries on an outer cylindrical surface a plurality of annular cushions positioned radially within the stent and separated by gaps.

10. The catheter delivery device according to claim 9, further comprising a connection tube that receives the distal end of the compound catheter portion tube having the braid reinforcement and the proximal end of the stent support tube.

11. The catheter delivery device according to claim 10, wherein the proximal sheath surrounds the proximal catheter shaft tube and the proximal catheter shaft tube being positioned away from a rotational axis of the proximal sheath.

12. The catheter delivery device according to claim 1 wherein a proximal end of the casing tube and a proximal end of the proximal sheath coincide.

13. The catheter delivery device according to claim 12 further comprise a proximal hub and the proximal end of the casing tube and the proximal end of the proximal sheath coincide at the hub.