Apparatus and system for swing adsorption processes related thereto
First Claim
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1. An adsorbent bed unit for a cyclical swing process comprising:
- a housing having an interior region;
an assembly of thermal polygon contactors disposed in the interior region, each of the thermal polygon contactors having one or more internal channels within each of the thermal polygon contactors and one or more external channels formed between two or more of the thermal polygon contactors in the assembly of thermal polygon contactors, wherein at least one external surface for each of the thermal polygon contactors has an adsorbent coating; and
wherein the adsorbent bed unit is configured to isolate direct fluid communication between fluids in the one or more internal channels and fluids in the one or more external channels.
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Abstract
Provided are apparatus and systems having an adsorbent bed unit for use in a cyclical swing adsorption process. The process is utilized to remove contaminants from a gas feed streams. The adsorbent bed unit includes an assembly of thermal polygon contactors with each of the thermal polygon contactors having one or more internal channels and two or more of the thermal polygon contactors form one or more external channels. The external channels having adsorbent coating that is utilized to remove contaminants from a gas feed streams.
375 Citations
25 Claims
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1. An adsorbent bed unit for a cyclical swing process comprising:
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a housing having an interior region; an assembly of thermal polygon contactors disposed in the interior region, each of the thermal polygon contactors having one or more internal channels within each of the thermal polygon contactors and one or more external channels formed between two or more of the thermal polygon contactors in the assembly of thermal polygon contactors, wherein at least one external surface for each of the thermal polygon contactors has an adsorbent coating; and wherein the adsorbent bed unit is configured to isolate direct fluid communication between fluids in the one or more internal channels and fluids in the one or more external channels. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of manufacturing an adsorbent bed unit, comprising:
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fabricating a plurality of thermal polygon contactors, wherein each of the plurality of thermal polygon contactors comprises one or more internal channels within each of the thermal polygon contactors and wherein at least one external surfaces for each of the thermal polygon contactors has an adsorbent coating; securing two or more of the plurality of thermal polygon contactors to each other to form an assembly of thermal polygon contactors, wherein one or more external channels are formed between two or more of the thermal polygon contactors; constructing an adsorbent bed unit housing, wherein the an adsorbent bed unit housing has an interior region; and disposing the assembly of contactors into the adsorbent bed unit housing. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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23. A cyclical swing adsorption process for removing contaminants from gas feed streams comprising the steps of:
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a) passing a gaseous feed stream through an adsorbent bed unit having an assembly of thermal polygon contactors to separate one or more contaminants from the gaseous feed stream to form a product stream, wherein the assembly of thermal polygon contactors have one or more internal channels within each of the thermal polygon contactors and one or more external channels formed between two or more of the thermal polygon contactors in the assembly of thermal polygon contactors, wherein at least one external surface for each of the thermal polygon contactors have an adsorbent coating; and
wherein the adsorbent bed unit is configured to isolate direct fluid communication between fluids in the one or more internal channels and fluids in the one or more external channels;b) interrupting the flow of the gaseous feed stream; c) performing a depressurization step, wherein the depressurization step reduces the pressure within the adsorbent bed unit; d) performing a purge step, wherein the purge step reduces the pressure within the adsorbent bed unit and wherein the purge step involves passing a purge stream to a through one or more of the external channels; e) performing a re-pressurization step, wherein the re-pressurization step increases the pressure within the adsorbent bed unit ; and f) repeating the steps a) to e) for at least one additional cycle, wherein the gaseous feed stream and the purge stream are passed through the one or more external passages and one or more of the steps a) to e) are performed while a fluid is passed through the one or more internal channels to manage the temperature adsorbent coating during the respective step. - View Dependent Claims (24, 25)
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Specification