In-pipe turbine and hydro-electric power generation system with separable housing and detachable vane arrangements

• US 9,752,550 B2
• Filed: 09/29/2014
• Issued: 09/05/2017
• Est. Priority Date: 10/10/2013
• Status: Active Grant

• Current Assignee: Kirloskar Energen Private Limited
• Original Assignee: Kirloskar Energen Private Limited
• Inventors: Bhende, Uday Yeshwant, Joshi, Sanjay Prakash, Marathe, Pranav Sham, Joshi, Ashwin Sharad, Adkar, Prashant Ramakant, Ganu, Shirish Madhav
• Primary Examiner(s): Patel, Tulsidas C
• Assistant Examiner(s): Mikailoff, S.
• Application Number:
  US15/028,417
• Publication Number:
  US 20160290310A1
• Time in Patent Office: 1,072 Days
• CPC Class Codes: F03B 13/086 Plants characterised by the use of siphons; their regulation siphon weirs E02B7/18; siphons in general F04F10/00
• CPC Class Codes: F03B 13/10 Submerged units incorporating electric generators or motors
• CPC Class Codes: F05B 2220/20 within closed fluid conduits, e.g. pipes
• CPC Class Codes: F05B 2240/133 with a convergent-divergent guiding structure, e.g. a Venturi conduit
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: Y02E 10/20 Hydro energy
• CPC Class Codes: Y02E 10/30 Energy from the sea, e.g. using wave energy or salinity gradient

Abstract

A power generation system (1) comprises a housing (3) which at least partly houses a turbine rotor (6) a shaft (4) and a electrical generator arrangement. The system further comprises an inlet guide vane arrangement (16) and an outlet stay vane arrangement (20) which are each detachably attached to the housing (3). The housing (3) comprises two parts (24, 25) that are releasably attached to one another such that the two parts (24, 25) of the housing (3) can be at least partly separated from one another to permit access to the turbine rotor (6) and the electrical generator system.

Claims

1. A system to generate electricity from a fluid flowing in a pipeline, the system comprising:

a mounting arrangement to mount the system in a portion of the pipeline;

an elongate shaft having an elongate axis;

a turbine rotor which is mounted to the shaft, the turbine rotor being operable to rotate about the elongate axis of the shaft when fluid in the pipeline acts on the turbine rotor;

an electrical generator arrangement comprising a first part incorporating at least one magnet and a second part comprising at least one winding, wherein one part of the generator arrangement is mounted to the turbine rotor and the other part of the generator arrangement is mounted to a stator element which is positioned adjacent the turbine rotor; and

a housing which at least partly houses the turbine rotor, the shaft and the electrical generator arrangement, the housing comprising a fluid inlet and a fluid outlet;

wherein the system further comprises;

an inlet guide vane arrangement which is detachably attached to the housing adjacent to the fluid inlet, the inlet guide vane arrangement comprising a plurality of inlet guide vanes, each inlet guide vane being held at an angle relative to a direction of the flow of the fluid in the pipeline such that each inlet guide vane changes the direction of flow of the fluid in the pipeline to be at least partly in line with a rotor vane on the turbine rotor; and

an outlet stay vane arrangement which is detachably attached to the housing and positioned adjacent to the fluid outlet, the outlet stay vane arrangement comprising a plurality of outlet stay vanes, each outlet stay vane being held substantially in line with the direction of flow of the fluid in the pipeline; and

wherein the housing comprises two parts that are releasably attached to one another such that the two parts of the housing can be at least partly separated from one another to permit access to the turbine rotor and the electrical generator arrangement and to permit removal of the inlet guide vane arrangement and the outlet stay vane arrangement.

2. The system of claim 1, wherein the two parts of the housing are releasably attached to one another in a plane which is substantially parallel to the elongate axis of the shaft.

3. The system of claim 1, wherein the two parts of the housing are releasably attached to one another in a plane which is substantially perpendicular to the elongate axis of the shaft.

4. The system of claim 1, wherein one or both of the fluid inlet and the fluid outlet has a cross sectional area that is less than a cross sectional area of a portion of the pipeline.

5. The system of claim 4, wherein the system further comprises an open ended frustoconical inlet element which has a first open end mounted to the fluid inlet of the housing and a second open end positioned upstream from the fluid inlet, wherein the second open end has a cross sectional area that is substantially equal to a cross sectional area of the pipeline.

6. The system of claim 4, wherein the system further comprises an open ended frustoconical outlet element which has a first open end mounted to the fluid outlet of the housing and a second open end positioned downstream from the fluid outlet, wherein the second open end has a cross sectional area that is substantially equal to a cross sectional area of the pipeline.

7. The system of claim 1, wherein the shaft is fixed relative to the housing such that the shaft is not rotatable relative to the housing.

8. The system of claim 7, wherein the turbine rotor is rotatably mounted to the shaft by a bearing arrangement provided on the turbine rotor.

9. The system of claim 1, wherein the shaft is rotatably mounted to the housing by at least one bearing arrangement provided on the housing.

10. The system of claim 1, wherein the turbine rotor and the housing are formed from at least one of a metal, a polymer, a metal composite or a reinforced polymer composite.

11. The system of claim 1, wherein at least one of the first and second parts of the electrical generator arrangement is at least partly encapsulated in an electrically insulating material.

12. The system of claim 1, wherein the first part of the electrical generator arrangement comprises a plurality of permanent magnets.

13. The system of claim 12, wherein the electrical generator arrangement comprises a plurality of metal portions which are not permanently magnetic, the metal portions each being provided between two of the permanent magnets, such that the permanent magnets induce a magnetic field in each metal portion.

14. The system of claim 1, wherein the system comprises a plurality of turbine rotors and a plurality of electrical generator arrangements, one of a first part and a second part of each electrical generator arrangement being mounted to a respective one of the plurality of turbine rotors.

15. A power generation arrangement comprising:

a pipeline; and

at least one system according to claim 1 mounted in a portion of the pipeline.

16. The power generation arrangement of claim 15, wherein the arrangement further comprises a bypass conduit connected to the pipeline in parallel with the at least one system, the bypass conduit comprising a pressure reducing valve to at least partly restrict the flow of fluid through the bypass conduit.

17. A method of installing a power generation arrangement comprising:

providing a pipeline to carry fluid from an elevated position to a lower position, and

mounting at least one system according to claim 1 in one or more portions of the pipeline.