Apparatus for winding and terminating dynamo electric machine cores

• US 9,755,487 B2
• Filed: 07/31/2015
• Issued: 09/05/2017
• Est. Priority Date: 04/29/2009
• Status: Active Grant

• Current Assignee: ATOP SpA
• Original Assignee: ATOP SpA
• Inventors: Ponzio, Massimo, Mugelli, Maurizio
• Primary Examiner(s): Trinh, Minh
• Application Number:
  US14/814,649
• Publication Number:
  US 20150340935A1
• Time in Patent Office: 767 Days
• CPC Class Codes: H02K 15/0068 Connecting winding sections; Forming leads; Connecting leads to terminals
• CPC Class Codes: H02K 15/095 by laying conductors around salient poles
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49071 by winding or coiling
• CPC Class Codes: Y10T 29/49073 by assembling coil and core
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/53143 Motor or generator
• CPC Class Codes: Y10T 29/53161 including deforming means

Abstract

An apparatus terminates and winds coils of a core of a dynamo electric machine. The coils are formed from at least an electric wire and the core has a longitudinal axis. The apparatus includes a wire dispenser which translates and rotates with respect to a core to wind the coils. At least a stretch of wire extends from the coil; and the stretch of wire includes a portion for a termination connection to a termination structure of the core, such as a tang terminal. The core has a groove at an end to receive at least a wire in the path of the wire to terminate the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus avoids waste cut wire.

Claims

1. An apparatus for winding and termination of coils wound with at least one electric wire on a core of a dynamo electric machine;

the core having a longitudinal axis and a groove at an end of the core for receiving the at least one electric wire on a termination path that extends around the longitudinal axis;

said apparatus comprising;

a wire dispenser;

the wire dispenser having a holding structure for passage of the at least one electric wire and a wire exit from where the at least one electric wire reaches the core;

a first motor for translating the wire dispenser with respect to the core during winding or termination of the coils;

wherein the first motor translates the holding structure along the core for positioning the wire exit adjacent the end of the core where the groove is located;

a second motor for rotating the core around a rotation axis for winding the core; and

a wire deflector positioned adjacent the end of the core where the groove is located;

the wire deflector intercepting and aligning the at least one electric wire with the groove.

2. The apparatus according to claim 1 further comprising a core support for supporting the core and a wire deflector support for supporting the wire deflector, wherein the wire deflector support is housed in a portion of the core support.

3. The apparatus according to claim 1 further comprising an inclined groove for displacing the wire deflector in a radial direction of the core to intercept and align the at least one electric wire with the groove.

4. The apparatus according to claim 1, wherein the first motor translating the holding structure along the core comprises the first motor translating the holding structure through the core.

5. The apparatus according to claim 1, wherein the first motor translating the holding structure along the core comprises the first motor translating the holding structure outside of the core.

6. The apparatus according to claim 1, wherein the second motor is further configured to rotate the core around the rotation axis for winding the intercepted and aligned at least one electric wire in the groove.

7. The apparatus according to claim 1, wherein the second motor is further configured to rotate the core around the rotation axis to reach an angular position of the core where the at least one electric wire can exit the groove and pass through a passage to a pole to be wound.

8. The apparatus according to claim 1, wherein the wire deflector is configured to be displaced in a direction along the longitudinal axis of the core to intercept and align the at least one electric wire with the groove.

9. The apparatus according to claim 1, wherein the wire deflector is configured to be displaced in both a radial direction of the core and a direction along the longitudinal axis of the core to intercept and align the at least one electric wire with the groove.