Active AC-link power converter

• US 9,755,538 B2
• Filed: 11/12/2015
• Issued: 09/05/2017
• Est. Priority Date: 11/12/2015
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Rahnamaee, Arash, Kim, Hongrae, Pan, Zhiguo
• Primary Examiner(s): Pham, Emily P
• Application Number:
  US14/939,792
• Publication Number:
  US 20170141693A1
• Time in Patent Office: 663 Days
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters

Abstract

A power converter includes an output converter having a 3-phase or higher output, an inductor coupled to the output converter and a switch device coupled to the inductor. The switch device charges the inductor via a DC input during a first stage of a switching cycle of the switch device. The output converter discharges the inductor to a load coupled to the 3-phase or higher output during a second stage of the switching cycle. The output converter includes a phase leg for each phase of the 3-phase or higher output, each phase leg having a first thyristor device connected in series with a second thyristor device. Each phase of the 3-phase or higher output originates between the first thyristor device and the second thyristor device of the corresponding phase leg.

Claims

1. A power converter, comprising:

an output converter having a 3-phase or higher output;

an inductor coupled to the output converter; and

a switch device coupled to the inductor,

an active clamping circuit coupled in parallel with the inductor,

wherein the switch device is configured to charge the inductor via a DC input during a first stage of a switching cycle of the switch device,

wherein the output converter is configured to discharge the inductor to a load coupled to the 3-phase or higher output during a second stage of the switching cycle,

wherein the output converter comprises a phase leg for each phase of the 3-phase, or higher output,

wherein each phase leg comprises a first thyristor device connected in series with a second thyristor device,

wherein each phase of the 3-phase or higher output originates between the first thyristor device and the second thyristor device of the corresponding phase leg, and

wherein the active clamping circuit is configured to freewheel current in the inductor after the first stage of the switching cycle ends and before any of the thyristor devices begin conducting during the second stage of the switching cycle.

2. The power converter of claim 1,

wherein the active clamping circuit is configured to freewheel current through the inductor in a first direction after the first stage of the switching cycle ends and before any of the thyristor devices begin conducting during the second stage of the switching cycle;

and

wherein the active clamping circuit is configured to freewheel current through the inductor in a second direction opposite the first direction after each thyristor device which was conducting in the second stage of the switching cycle turns off and before another switching cycle begins.

3. The power converter of claim 1,

wherein the active clamping circuit comprises a capacitor and a switch in series and a diode connected antiparallel with the switch;

wherein the capacitor and the diode are configured to freewheel current through the inductor in a first direction after the first stage of the switching cycle ends and before any of the thyristor devices begin conducting during the second stage of the switching cycle, so that the capacitor voltage goes from a positive value to a negative value relative to an output voltage of the power converter;

wherein the capacitor and the switch are configured to freewheel current through the inductor in a second direction opposite the first direction after each thyristor device which was conducting in the second stage of the switching cycle turns off and before another switching cycle begins, so that the capacitor voltage goes positive again relative to the output voltage before another switching cycle begins.

4. The power converter of claim 1, further comprising:

an input converter having a 3-phase or higher input and configured to convert an AC source coupled to the 3-phase or higher input to the DC input used to charge the inductor.

5. The power converter of claim 1, wherein the power converter includes an inverting buck-boost stage.

6. The power converter of claim 5, further comprising:

a controller operable to control the switch device and the thyristor devices of the phase legs by;

closing the switch device during the first stage of the switching cycle, so as to connect the inductor to the DC input and charge the inductor;

opening the switch device and triggering one thyristor device of two phase legs during the second stage of the switching cycle, so as to discharge the inductor to the load when the one thyristor device of the two phase legs are conducting; and

waiting for the inductor to fully discharge and for the one thyristor device of the two phase legs to turn off automatically before initiating another switching cycle.

7. The power converter of claim 1, wherein the power converter includes a non inverting buck-boost stage.

8. The power converter of claim 7, further comprising:

a controller operable to control the switch device and the thyristor devices of the phase legs by;

closing the switch device during the first stage of the switching cycle, so as to connect the inductor to the DC input and charge the inductor;

triggering one thyristor device of two phase legs during a first part of the second stage of the switching cycle in which the switch device remains closed, so as to transfer power directly from the DC input to the load via the inductor and the switch device when the one thyristor device of the two phase legs are conducting;

opening the switch device during a second part the second stage of the switching cycle after the first part, so as to discharge the inductor to the load; and

waiting for the inductor to fully discharge and for the one thyristor device of the two phase legs to turn off automatically before initiating another switching cycle.

9. The power converter of claim 1, wherein the power converter includes a boost stage.

10. The power convener of claim 9, further comprising:

a controller operable to control the switch device and the thyristor devices of the phase legs by;

closing the switch device during the first stage of the switching cycle, so as to connect the inductor to the DC input and charge the inductor;

opening the switch device and triggering one thyristor device of two phase legs during the second stage of the switching cycle, so as to discharge the inductor to the load, when the one thyristor device of the two phase legs are conducting; and

waiting for the inductor to fully discharge and for the one thyristor device of the two phase legs to turn off automatically before initiating another switching cycle.

11. The power converter of claim 1, further comprising:

a controller operable to regulate current in each phase of the 3-phase or higher output by triggering the same thyristor device in one of the phase legs in at least two successive switching cycles and successively triggering one thyristor device in each of the remaining phase legs in the at least two successive switching cycles.

12. The power converter of claim 11,

wherein the 3-phase or higher output has three phases;

wherein the output converter comprises three phase legs, one for each of the three phases; and

wherein the controller is operable to trigger the same thyristor device in a first one of the three phase legs in two successive switching cycles, trigger one thyristor device in a second one of the three phase legs in only a first one of the two successive switching cycles, and trigger one thyristor device in a third one of the phase legs in only a second, one of the two successive switching cycles.

13. The power converter of claim 11, wherein the controller is operable to identify which phase leg has a current reference signal with the highest absolute magnitude and trigger the same thyristor device for that phase leg in the at least two successive switching cycles.

14. The power converter of claim 1, wherein each phase of the 3-phase or higher output has a 360°

sinusoidal line cycle, and wherein each thyristor device is allowed to commutate for only 120°

of its line cycle.

15. The power converter of claim 1, wherein each thyristor device is in a non-conducting state at the beginning of each switching cycle.

16. A method of converting DC power to AC power using a power converter that includes an output converter having a 3-phase or higher output, an inductor coupled to the output converter, and a switch device coupled to the inductor, and an active clamping circuit coupled in parallel with the inductor, the method comprising;

controlling the switch device so as to charge the inductor via a DC input during a first stage of a switching cycle of the switch device;

discharging the inductor to a load coupled to the 3-phase or higher output via the output converter during a second stage of the switching cycle, the output converter comprising a phase leg for each phase of the 3-phase or higher output, each phase leg comprising a first thyristor device connected in series with a second thyristor device, each phase of the 3-phase or higher output originating between the first thyristor device and the second thyristor device of the corresponding phase leg;

ensuring the inductor is fully discharged to the load before beginning another switching cycle; and

freewheeling current in the inductor after the first stage of the switching cycle ends and before any of the thyristor devices begin conducting during the second stage of the switching cycle.

17. The method of claim 16, wherein the active clamping circuit comprises a capacitor and a switch in series and a diode in anti-parallel with the switch, and wherein current in the inductor comprises:

circulating current through the inductor in a first direction via the capacitor and the diode after the first stage of the switching cycle ends and before any of the thyristor devices begin conducting during the second stage of the switching cycle, so that the capacitor voltage goes from a positive value to a negative value relative to an output voltage of the power converter;

circulating current through the inductor in a second direction opposite the first direction via the capacitor and the switch after each thyristor device which was conducting in the second stage of the switching cycle turns off and before another switching cycle begins, so that the capacitor voltage goes positive again relative to the output voltage before another switching cycle begins.

18. The method of claim 16, further comprising:

regulating current in each phase of the 3-phase or higher output by triggering the same thyristor device in one of the phase legs in at least two successive switching cycles and successively triggering one thyristor device in each of the remaining phase legs in the at least two successive switching cycles.

19. The method of claim 18, wherein the 3-phase or higher output has three phases, wherein the output converter comprises three phase legs, one for each of the three phases, and wherein regulating the current in each phase comprises:

triggering the same thyristor device in a first one of the three phase leas in two successive switching cycles;

triggering one thyristor device in a second one of the three phase legs in only a first one of the two successive switching cycles; and

triggering one thyristor device in a third one of the phase legs in only a second one of the two successive switching cycles.

20. The method of claim 18, further comprising:

identifying which phase leg has a current reference signal with the highest absolute magnitude and triggering the same thyristor device for that phase leg in the at least two successive switching cycles.